Master Lock MGH3000G Extension Cords, Generator Grounding, Mounting Battery to Generator

Page 9

OWNER’S MANUAL

BATTERY

Continued

MOUNTING BATTERY TO GENERATOR

1.Secure battery to generator by battery hold-down system. This system con- sists of the battery mounting bracket, hook bolts, and nut (see Figure 12).

Note: Model MGH10000A battery is located on opposite side as shown (see Figure 13).

2.Locate the red, positive (+) battery cable from starter solenoid. Connect it to the positive (+) battery terminal (see Figures 14 and 15).

3.Locate the black, negative (–) battery cable attached to engine block. Connect it to the negative (–) battery terminal (see Figures 14 and 15).

4.Check battery before starting engine. Make sure fluid levels are full. Make sure battery is charged.

See engine owner’s manual for more information.

Battery Mounting Bracket

Nut

Battery

Hook Bolt

Figure 12 - Battery Hold-Down System (Model MGH6500IE Shown)

Nut

Battery

Mounting

Bracket

Battery

Hook

Bolt

Figure 13 - Battery Hold-Down System (Model MGH10000A Shown)

FULL

POWER

TO ENGINE

O120

 

BLOCK

NLY

 

 

 

 

120

 

 

240V

EN

 

 

0000 M

 

HOURS0005

 

 

1/10

 

TO STARTER

SOLENOID

Figure 14 - Connecting Positive and Negative Cables to Battery

(Model MGH6500IE Shown)

TO STARTER

SOLENOID

TO ENGINE

BLOCK

Figure 15 - Connecting Positive and Negative Cables to Battery

(Model MGH10000A Shown)

EXTENSION

CORDS

Only use grounded extension cords. Be sure to use extension cord with proper wire gauge size. See chart below.

Recommended Minimum Wire Gauges (AWG) for Extension Cords

Ampere

AWG for Length of

Load

 

Cord in Feet

 

 

50'

 

100'

 

150'

 

 

 

 

 

 

2

18

 

18

 

18

3

18

 

18

 

18

4

16

 

16

 

16

5

16

 

16

 

16

6

16

 

16

 

14

8

16

 

14

 

12

10

16

 

14

 

12

12

14

 

14

 

12

14

14

 

12

 

10

16

12

 

12

 

10

20

10

 

10

 

8

 

 

 

 

 

 

GENERATOR

GROUNDING

WARNING: You must prop- erly earth-ground generator be- fore starting. This will help guard against deadly electric shock. Only use grounded plugs with generator. Only use grounded ex- tension cords. Only use three- wire or double-insulated power tools.

Grounding generator helps prevent electric shock from a ground fault condition. Locate ground lug on end of generator housing (see Figure 16). Attach a #10 stranded-copper ground wire to ground lug. Drive grounding point into ground. Grounding point can be a stake, grounding rod, or pipe. Grounding point should be copper or brass. Attach ground wire to grounding point. You must supply the ground wire and grounding point. These do not come with generator. Follow the National Electrical Code and all state and local codes. Consult your power com- pany or a licensed electrician.

WARNING: For a grounding point, do not use metal pipe be- ing used to carry combustible materials or gases.

Ground Lug

Copper or

Brass

Grounding

Point

Ground Wire

Alternator

Figure 16 - Grounding Generator (Model MGH4000C Shown)

106813

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Contents Portable Gasoline Generators Portable Gasoline Generators Safety InformationGfci Safety Information Product IdentificationGeneral Information High and LOW Temperature OperationUnpacking VentilationMGH3000PR MGH4000CI MGH5000DIE SpecificationsFull Power Selector Switch Generator FeaturesOIL Alert System AUTO-IDLE SystemEngine OIL FuelReceptacle Circuit Breaker Engine Circuit BreakerBattery Installing Battery Cables to EngineHandles and TOP Cover Recommended Minimum Wire Gauges AWG for Extension Cords Mounting Battery to GeneratorExtension Cords Generator GroundingChart 1 Typical Electric Appliance Wattages Standby Installation to Home or BuildingChart Determining Electrical Load for GeneratorPower Cord and Plug Requirements Using ReceptacleOperation General InformationStarting PrestartAUTO-IDLE Operation Adjusting the Idle SpeedDisconnecting Electric Loads Maintenance and RepairsHigh Altitude Operation Adding Electrical Loads Stopping EngineTroubleshooting Technical ServiceStorage Servicing the EngineWiring Diagrams Electrical Component SpecificationsWiring Diagram, Models MGH4000C, MGH5000D, and MGH6000D Wiring Diagram, Model MGH6500IE KEY Part Number Description QTY Illustrated Parts ListPart Number for Model KEY Part Description Number QTY For Model MGH10000A Alternator AssemblyWP-5C For Model MGH3000G Alternator AssemblyFor Models HWI3000, MGH3000 MGH3000PR Roll Cage Portable Gasoline Generators MGH4000C MGH5000D MGH6000D For Model MGH10000A Fuel Tank and Roll Cage WLI-8 † Includes reference numbers 1 through For Model MGH10000A Control Panel For Solenoid and Control Board Assemblies and Mounting Model MGH10000A Only † All Models Except MGH10000A Repair Service Replacement Parts and AccessoriesWarranty Service NON-WARRANTY Service106813 Portable Gasoline Generators 106813 Warranty Information