Verbatim AAA-LR03 manual Assembly and construction of Verbatim alkaline batteries

Page 5

Assembly and construction of Verbatim alkaline batteries

Disc of nickel coated

steel is punched.

Can production by deep drawing in several steps.

The can surface will be coated with graphite.

Manganese dioxide, graphite, binder and alkaline electrolyte are mixed and consolidated into rings.

Ring insertion into the can.

Recompaction of the rings into the can.

Positive

terminal

Steel Can

Manganese dioxide cathode

Separator

Zinc gel anode

Current collector nail

Safety vent

Plastic Gasket

Negative terminal

The widened edge is coated.

Insertion of the wound separator and bottom cup.

Dosing of electrolyte into separator with

subsequent time for soaking.

Dosing of the zinc gel anode.

Current collector nail, anode nail, metal washer and plastic gasket with tar coated safety vent assembled and inserted.

Closing the cell by calibrating and crimping of the can.

Load capability tests.

Printing of the date code on the label,

labelling and packaging.

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