Zebra Technologies 7309 manual Appendix Third Party Equipment

Page 10

FM60-7309 Operator’s Manual

Appendix: Third Party Equipment

Contents

 

Parker Pneumatic Filter/Regulator ……………………

10-11

Parker Pneumatic 14E Mini Filter/Regulator …………

11-12

ALL-FLOW PUMP ………………………………………

13-14

Parker Pneumatic Filter/Regulator

Pneumatic Division North America

Richland, Michigan 49083

WARNING

To avoid unpredictable system behavior that can cause personal injury and property damage:

Disconnect air supply and depressurize all air lines connected to this product before installation, servicing, or conversion.

Operate within the manufacturer’s specified pressure, temperature, and other conditions listed on these instructions.

Medium must be moisture-free if ambient temperature is below freeing.

Service according to procedures listed in these instructions.

Installation, service, and conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied.

After installation, servicing, or conversion, air supply should be connected and the product tested for proper function and leakage. If audible leakage is present, or the product does not operate properly, do not put into use.

Warnings and specifications on the product should not be covered by paint, etc. If masking is not possible, contact your local representative for replacement labels.

Introduction

Follow these instructions when installing, operating, or servicing the product.

Application Limits

These products are intended for use in general purpose compressed air systems only

Operating Inlet Pressure:

 

 

 

 

kPa

PSIG

bar

with Polycarbonate Bowl

1000

150

10.3

with Metal Bowl

1700

250

17.0

Note: The maximum recommended pressure drop for a particulate filter is 70 kPa

(10 psig, 0.7 bar).

 

 

Ambient Temperature Range:

 

with Polycarbonate Bowl

O°C to 52°C (32°F to 125°F)

with Metal Bowl

O°C to 52°C (32°F to 175°F)

Symbols

 

 

 

Filter/Regulator

Filter/Regulator 12E

 

05E, 06E & 07E

(Coalescing Element)

Installation

1.The filter/regulator should be installed with reasonable accessibility for service whenever possible - repair service kits are available. Keep pipe or tubing lengths to a minimum with inside clean and free of dirt and chips. Pipe joint compound should be used sparingly and applied only to the male pipe - never into the female port. Do not use Teflon† tape to seal pipe joints - pieces have a tendency to break off and lodge inside the unit, possibly causing malfunction. Also, new pipe or hose should be installed between the filter/regulator and equipment being protected.

2.The upstream pipe work must be clear of accumulated dirt and liquids.

3.Select a filter/regulator location as close as possible to the equipment being protected.

4.Install filter/regulator so that air flows in the direction of arrow on body.

5.Install filter/regulator vertically with the bowl drain mechanism at the bottom. Free moisture will thus drain into the sump (“quiet zone”) at the bottom of the bowl.

6.Gauge ports are located on both sides of the filter/regulator body for your convenience. It is necessary to install a gauge or socket pipe plugs into each port during installation.

Operation

1.Both free moisture and solids are removed automatically by the filter. Units with coalescing elements (e.g. 12E series) also remove oil. For coalescing units, a 5 micrometer pre-filter is recommended to protect and prolong the life of the coalescent filter element.

2.Manual drain filters must be drained regularly before the separated moisture and oil reaches the bottom of the baffle or end cap.

3.The filter element should be removed and replaced when pressure differential across the filter is 69 kPa (10 psig).

4.Before turning on the air supply, turn the knob counterclockwise until compression is released from the pressure control spring. Then turn knob clockwise and adjust

regulator to desired downstream pressure. This permits pressure to build up slowly in the downstream line.

5.To decrease regulated pressure settings, always reset from a pressure lower than the final setting required. Example, lowering the secondary pressure from 550 to 410 kPa (80 to 60 psig) is best accomplished by dropping the secondary pressure to 350 kPa (50 psig), then adjusting upward to 410 kPa (60 psig).

6.When desired secondary pressure settings have been reached, push the knob down to lock this pressure setting.

Service

Caution: Disconnect or shut off air supply and exhaust the primary and secondary pressures before servicing unit. Turning the adjusting knob counterclockwise does not vent downstream pressure on non-relieving regulators. Downstream pressure must be vented before servicing regulator.

Note: Grease packets are supplied with kits for lubrication of seals. Use only mineral based grease or oils. Do not use synthetic oils such as esters. Do not use silicones.

Note: After servicing unit, turn on air supply and adjust regulator to the desired downstream pressure. Check unit for leaks. If leakage occurs, do not operate - conduct repairs and retest.

Servicing Filter Element

A. 05E, 06E, & 07E Units (Refer to Figure 1.)

1.Unscrew the bottom threaded collar and remove bowl.

2.Unscrew the baffle and then remove element.

3.Clean all internal parts and bowl before reassembling. See polycarbonate bowl cleaning section. IMPORTANT: The 05E & 06E Filter/Regulator will not operate properly if the deflector (or rubber spacer if using an 06E adsorber) is not installed properly. The deflector (or rubber spacer) must be installed between the filter stem and the filter body

4.Install new element.

5.Attach baffle and finger tighten firmly.

6.Replace bowl seal. Lightly lubricate new seal to assist with retaining it in position.

7.Install bowl into body and tighten collar; hand tight, plus 1/4 turn.

WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.

The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.

05E, 06E, 07E, & 12E Filter/ Regulator Series B. 12E Units (Refer to Figure 2.)

1.Hold bowl collar stationary while unscrewing and removing bowl.

2.Unscrew end cap and then remove element. (Do not remove threaded rod.)

3.Clean all internal parts and bowl before reassembling.

4.Install new element.

5.Attach end cap and finger tighten firmly,

6.Replace bowl seal. Lightly lubricate new seal to assist with retaining it in position.

7.Thread bowl into collar; hand tighten until bowl stops against collar.

Servicing Regulator

A. 05E, 06E, & 07E Units - (Refer to Figure 1.)

1.Disengage the adjusting knob by pulling upward. Turn adjusting knob counterclockwise until the compression is released from the pressure control spring.

2.Remove the bonnet and bowl assemblies by unscrewing the two threaded collars.

3.Remove diaphragm assembly from bonnet assembly.

4.Remove filter stem, filter element, poppet assembly, poppet return spring, (seat) insert and its o-rings.

5.Clean and carefully inspect parts for wear or damage. If replacement is necessary, use parts from service kits. Clean bowl. See polycarbonate bowl cleaning section.

6.Lubricate o-ring and vee packing seals with grease found in service kits.

7.Install poppet return spring, poppet assembly, (seat) insert and its o-rings, and filter stem. IMPORTANT: The 05E & 06E Filter/Regulator will not operate properly if the defector (or rubber spacer if using an 06E adsorber) is not installed properly. The deflector (or rubber spacer) must be installed between the filter stem and filter body.

8.Install filter element and firmly tighten baffle onto the filter stem.

9.Install diaphragm assembly into bonnet assembly. Assemble bonnet assembly to body and tighten threaded collar from 5.4 to 5.9 N•m (48 to 52 in-lbs).

10.Install bowl into body and tighten collar; hand tight, plus 1/4 turn,

B. 12E Units - (Refer to Figure 2.)

1 . Disengage the adjusting knob by pulling upward. Turn adjusting knob counterclockwise until the compression is released from the pressure control spring. 2. Remove the bonnet assembly by unscrewing its threaded collar.

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Contents Zebra Snapdragon Sierra Table of Contents Introduction to Your Snapdragon Coalescer Limited Warranty informationCustomer Support Precautionary Safety Measures Component Review Sumpster SkimmerPressure Regulator and Lubricator Package System Flow Schematic Fluid Movement through the SystemSystem Operation & Maintenance Installation & Usage GuidelinesEmptying the Coalescing Tank Cleaning the SystemFinishing Up Storing the SystemAppendix Third Party Equipment Service Servicing Regulator Safety Polycarbonate BowlsAmbient Temperature Range OC to 52C 32F to 125F Symbols Maximum Operating Inlet Pressure KPa Psig BarParts Identification List Service Kits AvailableSafety Transparent Bowls Description 14E P3A-RN, 8AR & 14R 15RMaximum Air Pressure Maximum TemperatureCapacity Minimum Air PressureAir Valve Maintenance Diaphragm And Pilot Sleeve Assembly MaintenanceExternal Fastener Torque Requirements FM60-7309 Operator’s Manual Copyright 2007 ZSC Zebra Skimmers Corp PO Box