LG Electronics 42CS560-ZD GND and HI-POT Test, Model name & Serial number D/L, Checkpoint

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4.2. EYE-Q function check

4.2. EYE-Q function check

Step 1) Turn on the TV set.

Step 2) Press “EYE” key on Adjustment remote control.

Step 3) Cover the Eye Q sensor at the front of set for 6 seconds. Step 4) Check the value of Sensor Data. It must be below 10.

If not so, the Eye Q sensor may have some defect. Change the Eye Q sensor.

Step 5) Wait for 6 seconds after withdrawing form the Eye Q sensor.

Step 6) Check the value of Backlight. It must rise.

If not so, the Eye Q sensor may have some defect. Change the Eye Q sensor.

<Step 2>

 

<Step 3>

<Step 4>

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<Step 5>

<Step 6>

* EYE-Q Test is except for LV23xx/LK33x/LK43x series.

4.3. Outgoing condition Configuration

-When pressing IN-STOP key by Service remote control, Red LED are blinked alternatively. And then automatically turn off. (Must not AC power OFF during blinking)

5.GND and HI-POT Test

5.1. GND & HI-POT auto-check preparation

Check the Power cable and Signal cable insertion condition

5.2.GND & HI-POT auto-check

(1)Pallet moves in the station. (Power cord / AV cord is tightly inserted)

(2)Connect the AV JACK Tester.

(3)Controller (GWS103-4) on.

(4)GND Test (Auto)

-If Test is failed, Buzzer operates.

-If Test is passed, execute next process (Hi-pot test). (Remove A/V CORD from A/V JACK BOX.)

(5)HI-POT test (Auto)

-If Test is failed, Buzzer operates.

-If Test is passed, GOOD Lamp on and move to next process automatically.

5.3.Checkpoint

(1)Test voltage

-GND: 1.5 KV / min at 100 mA

-SIGNAL: 3 KV / min at 100 mA

(2)TEST time: 1 second

(3)TEST POINT

-GND Test = Power cord GND and Signal cord GND.

-Hi-pot Test = Power cord GND and LIVE & NEUTRAL.

(4)LEAKAGE CURRENT: At 0.5 mArms

6.Model name & Serial number D/L

Press “Power on” key of service remote control. (Baud rate : 115200 bps)

Connect RS232 Signal Cable to RS-232 Jack.

Write Serial number by use RS-232.

Must check the serial number at the Diagnostics of SET UP menu(Refer to below.)

6.1. Signal TABLE

CMD

LENGTH

ADH

ADL

DATA_1

. . .

Data_n

CS

DELAY

CMD : A0h

LENGTH : 85~94h (1~16 bytes)

ADH : EEPROM Sub Address high (00~1F)

ADL : EEPROM Sub Address low (00~FF)

Data : Write data

CS : CMD + LENGTH + ADH + ADL + Data_1 +…+ Data_n

Delay : 20ms

6.2. Command Set

No.

Adjust mode

CMD(hex)

LENGTH(hex)

Description

 

 

 

 

 

1

EEPROM WRITE

A0h

84h+n

n-bytes Write(n=1~16)

 

 

 

 

 

*Description

FOS Default write : <7mode data> write

Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0, Phase

Data write: Model name and Serial number write in EEPROM,.

6.3. Method & notice

A. Serial number D/L is using of scan equipment.

B. Setting of scan equipment operated by Manufacturing Technology Group.

C. Serial number D/L must be conformed when it is produced in production line, because serial number D/L is mandatory by D-book 4.0.

Copyright ©2011 LG Electronics. Inc. All right reserved.

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LGE Internal Use Only

Only for training and service purposes

 

 

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Contents CHASSIS LD01M READ THE SAFETY PRECAUTIONS IN THIS MANUALhttp//aic.lgservice.com http//eic.lgservice.comCONTENTS CONTENTSPRODUCT SAFETY SPECIFICATIONSAFETY PRECAUTIONS IMPORTANT SAFETY NOTICEGeneral Guidance Before returning the receiver to the customerSERVICING PRECAUTIONS Electrostatically Sensitive ES DevicesIC Remove/Replacement ReplacementSmall-Signal Discrete Transistor Removal/Replacement Power Output, Transistor Device Removal/ReplacementSPECIFICATION 4. Model General Specification1. Application range 3. Test method5. Component Video Input Y, CB/PB, CR/PR 6. RGB Input PC7. HDMI Input PC/DTV 1 DTV Mode2 PC Mode ADJUSTMENT INSTRUCTION 1. Application Range2. Designation 3. Main PCB check process3.1. ADC Process 3.2. EDID Download3.3. EDID data After downloading, have to adjust Tool Option again4. Total Assembly line process 4.1. Adjustment Preparation3.4. Function Check Manual W/B process using adjusts Remote control4.3. Outgoing condition Configuration 6.1. Signal TABLE6.2. Command Set 5. GND and HI-POT Test7. CI+ Key Download method TROUBLESHOOTING 1. Power-up boot checkNo No No No No 2. Digital TV Video 3. Analog TV VideoNo No No No 4. AV Video 5. Component VideoNo No No ok No6. SCART Video 7. RGB Video8. HDMI Video Check HDMI Cable conductors for damage or open conductor9. All Source Audio 10. Digital TV Audio 11. Analog TV Audio12. AV Audio 13. Component/ SCART Audio14. RGB Audio DIAGRAM SideRear OptionEXPLODED VIEW Only for training and service purposes GP3S7LRCopyright 2012 LG Electronics. Inc. All rights reserved LGE Internal Use OnlyNormal Power VDDCNormal DDR3FROM LIPS & POWER B/D PowerDET+3.3VNormal +1.5VDDRCONTROL IR & LED USBDIODES IC1450HDMI EEPROM HDMI1SIDEHDMI GP3S7LR20110324 HDMI8New Item Development RGB/SPDIF/PC/HPRS232C GP3S7LR RS232C9PINOnly for training and service purposes GP3S7LR DDR256 DDR3 1.5V By CAP - Place these Caps near MemoryIC1201-*1 K4B1G1646G-BCH9GP3S7LR SFLASH IC1401-*1GP3S7LR 20110511TUNERL GP4RGLOBALTUNERBLOCKGP3S7LR NTP7400 IC501 NTP-7400LFull Scart/ Comp1 GP3S7LR REAR JACKSIDE COMPONENT PHONE JACK New Item Developmen CI Region Option name of this page CISLOT because of Hong KongGP3S7LR PCMCI 10067972-0500LFGASKET SMD GASGP3 S7LR 20110324