LG Electronics CS26460T-ZA HI-POT Test, Model name & Serial number D/L, HI-POT auto-check

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5. HI-POT Test

5. HI-POT Test

5.1. HI-POT auto-check preparation

- Check the POWER cable and SIGNAL cable insertion condition

5.2.HI-POT auto-check

(1)Pallet moves in the station. (POWER CORD / AV CORD is tightly inserted)

(2)Connect the AV JACK Tester.

(3)Controller (GWS103-4) on.

(4)HI-POT test (Auto)

-If Test is failed, Buzzer operates.

-If Test is passed, GOOD Lamp on and move to next proc- ess automatically.

5.3.Checkpoint

(1)Test voltage

-Touchable Metal : 3KV / min at 100mA

-SIGNAL : 3KV / min at 100mA

(2)TEST time: 1 second. (case : mass production )

(3)TEST POINT

-Touchable Metal => LIVE & NEUTRAL : Touchable Metal.

-SIGNAL => LIVE & NEUTRAL : SIGNAL.

6.Model name & Serial number D/L

Press "Power on" key of service remote control. (Baud rate : 115200 bps)

Connect RS232 Signal Cable to RS-232 Jack.

Write Serial number by use RS-232.

Must check the serial number at the Product/Service info.. (menu key -> red key -> select product/Service info)

6.1. Signal Table

CMD

LENGTH

ADH

ADL

DATA_1

. . .

Data_n

CS

DELAY

CMD : A0h

LENGTH : 85~94h (1~16 bytes)

ADH : EEPROM Sub Address high (00~1F)

ADL : EEPROM Sub Address low (00~FF)

Data : Write data

CS : CMD + LENGTH + ADH + ADL + Data_1 +...+ Data_n

Delay : 20ms

6.2. Comand Set

Adjust mode

CMD(hex)

LENGTH(hex)

Description

EEPROM WRITE

A0h

84h+n

n-bytes Write (n = 1~16)

*Description

FOS Default write : <7mode data> write

Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0, Phase

Data write : Model Name and Serial Number write in EEPROM,.

6.3.Method & notice

(1)Serial number D/L is using of scan equipment.

(2)Setting of scan equipment operated by Manufacturing Technology Group.

(3)Serial number D/L must be conformed when it is produced in production line, because serial number D/L is mandatory by D-book 4.0.

*Manual Download(Model Name and Serial Number)

If the TV set is downloaded by OTA or Service man, sometimes model name or serial number is initialized.(Not always)

There is impossible to download by bar code scan, so It need Manual download.

1)Press the "Instart" key of Adjustment remote control.

2)Go to the menu "6.Model Number D/L" like below photo.

3)Input the Factory model name or Serial number like photo.

4)Check the model name Instart menu. → Factory name displayed. (ex 32LV3400-ZG)

5)Check the Diagnostics.(DTV country only) → Buyer model displayed.(ex 32LV3400-ZG)

Copyright ©

LG Electronics. Inc. All rights reserved.

- 14 -

LGE Internal Use Only

Only for training and service purposes

 

 

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Contents READ THE SAFETY PRECAUTIONS IN THIS MANUAL CHASSIS LD21CSERVICE MANUAL http//aic.lgservice.comSERVICING PRECAUTIONS CONTENTSSAFETY PRECAUTIONS SPECIFICATIONSAFETY PRECAUTIONS IMPORTANT SAFETY NOTICESERVICING PRECAUTIONS Electrostatically Sensitive ES DevicesSmall-Signal Discrete Transistor Removal/Replacement IC Remove/ReplacementReplacement Removal1. Application range SPECIFICATION4. Model General Specification 3. Test methodDVB-S2 8PSK / QPSK 2 ~ 45Msymbol/s Symbolrate 4.0Msymbols/s to 7.2Msymbols/ssymbolrate DVB-S QPSK 2 ~ 45Msymbol/s5.2. RGB Input PC - LS35/LS34/CS46 series models are not supported 5. Video resolutions 2D5.1. Component Input Y, CB/PB, CR/PR 5.3. HDMI InputPC/DTV PCDVI1. Application Range ADJUSTMENT INSTRUCTIONBoot file Download 2. Designation3.2. EDID Download 3.1. ADC Process3.3. EDID data 7. ADC Calibration3.4 Function Check 4. Total Assembly line process4.1. Adjustment Preparation 4.3. 3D function test 4.5. Outgoing condition Configuration4.2. EYE-Q function check 4.4. IR emitter inspection6. Model name & Serial number D/L 6.1. Signal Table5. HI-POT Test 5.1. HI-POT auto-check preparation7.2 LAN Inspection 7. MAC Address & CI+ key download7.1 MAC Address 7.3. LAN PORT INSPECTIONPING TESTLG2111 A RearSide IC101TDSN Applied Model **LM580T, **560T, **LS350T, **CS460TLS350T/CS460T G301DG001D 560S, **LS350S, **CS460SLS350S/CS460S EXPLODED VIEW +3.3VNormal FROM LIPS & POWER B/DPowerDET +1.5VDDR30Pin LVDS Connector LVDS for large inch51Pin LVDS Connector For FHD 60Hz FOR FHD REVERSE10bitIC1201 S7LR2DIVXMS10GP4LS7LR22011/06/03 DDR25612 H5TQ1G63DFR-H9C2011/06/03 Serial Flash for SPI bootGP4LS7LR2 SFLASH1MB10067972-0500LF CI RegionOption name of this page CISLOT because of Hong Kong ETHERNET H/W option ETHERNETGP4LS7LR22011/06/14 ETHERNET21 IR/LED and control for on.y ’12 sub without IR-OUT IR/CONTROLW/OIROUTTU2601 GP4RGLOBALTUNERBLOCKTU2602TU2603 TDSS-G101D TDSN-G301D TDSQ-G001DGP4LS7LR22011/11/02 DVBS27 DVB-S2 LNB Part AllegroOptionLNB DCDCGND and AGND are connectedAUDIO AMPSTA380BWE GP4LS7LR22011/11/16 AMPSTA380BWENAND FLASH MEMORY Normal Normal PowerVDDC DDR3USB SIDE USB1DIODESFor CEC HDMI2EANON SIDE HDMIHDMI1 HDMI2SCART AUDIO OUT Full ScartCOMPONENT SCART AUDIO MUTERS-232C 4PIN GP4LS7LR22011/09/26MSTAR DEBUG4PIN MSTART DEBUG4PIN2011/09/05 Page Contents of LCD TV Standard Repair Process Error symptom Contents of LCD TV Standard Repair Process Detail Technical ManualContinue to the next page ContentMain B/D↔ Power B/D, LVDS Cable,Speaker Cable,IR B/D Cable A. Video errorLCD TV A2 Check Power Board 24v outputBoard 3.5V,12V,20V voltages of PowerCheck various or 24V…Signal Quality Normal over 50% By using Digital signal level meter By using Diagnostics menu on OSDMenu→ Set up→ Support → Signal Test Signal strength Normal over 50% → Set-Top-Box, Different maker TV etc ※ Check A8/ A9Check color by input -External Input COMPONENT -RGB Link CableConnect other external device and cable External device screen error-Color errorVertical/Horizontal bar, residual image, light spot Check color condition by input -External Input -Component RGBCheck Power On ‘”High” B. Power errorCheck Power LED Measure voltage of each output of Power B/DPOWEROFFABNORMAL1 Check Power Off ModeIf Power Off mode is not displayed Check Power B/D voltage POWEROFFCPUABNORMALCheck user menu Speaker off C. Audio error24V of Power Check audio B+In case of External Input signal error Check and fix external device Check audio B+ VoltageCheck & Repair D. Function error1. Remote controlR/C operating error Recognition error Check input signalY Check technical Signal information input? - Fix information Replace Main B/DE. Noise Identify nose typeF. Exterior defect