Disassembly / Assembly

21.Assemble one (15) “O” ring and the (16) washer into the

(30)block manifold and against the (13) gland (see figure

5).

22.Assemble four (15) “O” rings, four (18) “O” rings, four (17) spacers and four (19) washers into the (30) block mani- fold (see figure 5). NOTE: Assemble the (19) washers with the i.d. lips toward the (18) “O” ring. Position the (17) spacers so the legs are not aligned with the 3/4 - 14 N.P.T. exhaust ports in the (30) block manifold.

23.Clean the threads in the (20) spool.

24.Apply grease to the exterior of the (20) spool and assem- ble it into the (30) block manifold. Align the slot in the (20) spool with the 3/4 - 14 N.P.T. exhaust port in the side of the (30) block manifold.

25.Assemble the (51) spacer into the (31) cap assembly and assemble the (31) cap assembly to the (30) block mani- fold, securing with four (32) cap screws.

26.Assemble the (12) “U” cup into the groove in the (11) piston, with the lips pointed toward the “boss” side of the piston.

27.Assemble the (10) “O” ring onto the boss portion of the

(11)piston.

28.Clean the threads on the (8) cap screw.

29.Assemble the (8) cap screw and (9) washer thru the (11) piston.

30.Apply Loctite 271 to the threads of the (8) cap screw then thread it into the (20) spool.

31.Insert a 1/4” rod or similar device thru the 3/4 - 14 N.P.T. exhaust port in the side of the (30) block manifold and thru the slot of the (20) spool to prevent it from rotating, then tighten the (8) cap screw. Remove the 1/4” rod.

32.Assemble the (28 and 29) “O” rings into the (30) block manifold.

33.Assemble the (27) block to the (30) block manifold, se- curing with four (26) cap screws (hand tight only).

34.Assemble two (33) “O” rings to grooves in the (34) tube.

35.Assemble the (34) tube into the port provided in the (46) air motor base assembly.

36.Assemble one (33) “O” ring to the counterbore in the bot- tom of the (30) block manifold.

37.Lubricate the bore in the (27) block.

38.Carefully slide the (27 and 30) block assemblies down over the (2) piston assembly and (34) tube and onto the (22) head plate.

39.Assemble six (26) cap screws in the (27 and 30) block assemblies. Tighten the two (26) cap screws in the (27)

(continued on page 6)

PARTS LIST

Item	Description (size)	Qty	Part No.

9 1	"O" Ring (1/16" x 5/16" o.d.)	(1)	Y325-8

2	Piston Assembly (includes items 2a and 2b)	(1)	66654

2a	Washer	(1)	92524

2b	Piston	(1)	92520

9 3	“O” Ring (3/32” x 5/8” o.d.)	(1)	Y325-111

9 4	Washer	(1)	92517

5	Extension Rod	(1)	92519

6	Cylinder	(1)	92513

9 7	“O” Ring (1/16” x 7/8” o.d.)	(2)	Y325-18

8	Cap Screw, Hex Head (5/16” - 18 x 7/8”)	(1)	Y6-54-C

9	Washer	(1)	F15-44-C

9 10	“O” Ring (1/16” x 1/2” o.d.)	(1)	Y325-12

11	Piston	(1)	92521

9 12	“U” Cup Packing (3/16” x 1-5/8” o.d.)	(1)	Y186-53

13	Gland	(1)	94789

9 14	“U” Cup Packing (3/16” x 1-1/2” o.d.)	(1)	Y186-52

9 15	“O” Ring (3/32” x 2-1/16” o.d.)	(5)	Y325-134

16	Washer	(1)	94790

17	Spacer	(4)	93250

9 18	“O” Ring (1/8” x 1-3/4” o.d.)	(4)	Y325-222

19	Washer	(4)	93251

20	Spool	(1)	92522

22	Head Plate	(1)	90056-1

9 24	“U” Cup Packing (1/8” x 11/16” o.d.)	(1)	Y186-46

25	Pipe Plug (1/8 - 27 N.P.T.)	(2)	Y227-2-L

26	Cap Screw, Socket Head (3/8” - 16 x 2-1/2”)	(10)	Y99-68

27	Block	(1)	92514

9 28	“O” Ring (1/16” x 5/8” o.d.)	(1)	Y325-14

9 29	“O” Ring (3/32” x 1-7/8” o.d.)	(1)	Y325-131

30	Block Manifold	(1)	92515

31	Cap Assembly (includes items 31a and 31b)	(1)	66655

Item	Description (size)	Qty	Part No.

31a	Cap	(1)	92531

31b	Washer	(1)	92516

32	Cap Screw, Socket Head (1/4” - 20 x 1-3/4”)	(4)	Y99-45

9 33	“O” Ring (1/16” x 1-1/4” o.d.)	(3)	Y325-24

34	Tube	(1)	92518

35	Pipe Plug (1/8 - 27 N.P.T.)	(1)	Y227-2-L

9 36	“O” Ring (1/8” x 11-3/4” o.d.)	(2)	Y325-277

37	Air Cylinder	(1)	90035

38	Pipe Plug (1/16 - 27 N.P.T.)	(1)	Y227-1-L

39	Valve Rod	(1)	92527

40	Retaining Ring (2.630” o.d.)	(1)	Y147-237

9 41	“U” Cup Packing (1/4” x 1-3/4” o.d.)	(1)	Y186-24

42	Ball (0.4375” dia.)	(1)	Y16-14

43	Piston Assembly	(1)	62111-B

44	Guide Washer	(1)	92216

45	Spring	(1)	24143-B

46	Air Motor Base Ass’y (includes items 46a and 46b)	(1)	66507-1

46a	Air Motor Base	(1)	90034

46b	Bushing	(1)	92511

47	Nut (1/2” - 20)	(8)	Y11-8-C

48	Screw	(1)	92525

49	Cap Screw, Hex Head (1/2” - 20 x 10-1/4”)	(8)	94046-1

9 50	“O” Ring (1/4” x 12” o.d.)	(1)	Y325-452

51	Spacer	(1)	92860

52	Connector	(1)	93006

9	Cotter Pin (1/8” x 2”)	(1)	Y15-47-C

9	Gadus® S2 U1000 Grease Packet (1/4 oz.)	(1)	94833


9	Items included in service kit		637112

	Service Kit (entire valve section)		637113

	Items not included with 66506-B air motor

Page 4 of 8

66506-B (en)