Zap DX owner manual General Warnings, Battery Warnings, Charger Warnings

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SAFETY WARNINGS

THE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE DANGERS. THE SAFETY SYMBOLS, AND THE EXPLANATIONS WITH THEM , DESERVE YOUR CAREFUL ATTENTION AND UNDERSTANDING. THE SAFETY WARNINGS BY THEMSELVES DO NOT ELIMINATE ANY DAN- GER. THE INSTRUCTIONS OR WARNINGS THEY GIVE ARE NOT SUBSTI- TUTES FOR PROPER ACCIDENT PREVENTION MEASURES.

WARNING: Failure to obey a safety warning can result in injury to yourself or others. Always follow the safety precau- tions to reduce the risk of fire, electric shock and personal injury.

PRE-OPERATIONAL SAFETY WARN- INGS 1. Read and understand this owner’s manual carefully before using this unit. Be thoroughly familiar with the proper use of your ZAP Power System.

2.Thoroughly inspect your ZAP Power System for loose or damaged parts before each use. If there are any loose or damaged parts, perform the needed adjust- ments or repairs before starting your ZAP Power System.

GENERAL WARNINGS

1.Do not smoke while operating the ZAP Power System. Keep ZAP Power System away from open flames such as pilot lights,

cigarettes, etc.

2.In order to prevent damages or injuries, do not attempt to regenerate a fully charged battery.

3.The ZAP Power System is an electrical assistance for your leg power. Overloading the motor will cause the motor to shut off. This may happen when climbing hills, crossing traffic or during any situation. Ride your bicycle in such a manner that the electrical assistance is not necessary for maintaining control of the bicycle. Always be prepared for the sudden loss of electrical assistance. Also, the rider must know and obey all local laws con- cerning the operation of, and equipment requirements of, electrically assisted bicycles. Make sure that your equipment and operation of your electrically assisted bicycle meets these standards. Failure to obey these laws may result in severe injury or death.

4.AVOID UNINTENTIONAL STARTING - Do not leave the ZAP Power System with the master “on/off” switch ON when not in use. For greater safety disconnect Battery Power Connector.

5.DO NOT disassemble the motor controller. Return the ZAP Power System to your authorized service dealer for service or repair.

BATTERY WARNINGS

1.To reduce the risk of injury, use only ZAP batteries. Other batteries may explode causing personal injury and damage.

2.DO NOT PLACE THE BATTERY NEAR FIRE OR HEAT. IT COULD EXPLODE.

3.Batteries can emit explosive gases while being charged. Do not obstruct the vents on the battery container. Read the instructions supplied with your charger before attempting to charge your battery.

CHARGER WARNINGS

1.Before using the battery charger, read all instructions and cautionary markings in this manual on the battery charger and the ZAP

Power System using the battery charger.

2.USE ONLY THE CHARGER PROVIDED WITH YOUR ZAP Power System. Do not substitute any other

charger. Use of any other charger could cause the battery to explode, causing serious injury.

3.Do not expose charger to moisture and water.

4.To reduce the risk of damage to the charger and cord, pull the charger by the plug rather the cord when disconnecting the charger.

5.Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subject to damage or stress.

6.An extension cord should not be used unless absolutely necessary. Use of improper extension cords could result in risk of fire and electric shock.

If an extension cord must be used, make sure:

a.The pins on the plug of the extension cord are the same number.

b.The extension cord is properly wired and in good electrical condition.

c.The wire size is large enough for the AC ampere rating of the charger as specified below.

RECOMMENDED WIRE SIZE (AWG) FOR GIVEN WIRE LENGTH

FEET

25

50

100

AWG

14

12

10

7.DO NOT OPERATE CHARGER WITH A DAMAGED CORD OR PLUG. If the cord or plug is damaged, replace the charger.

8.Do not operate the charger if it has received a sharp blow, been dropped, or damaged in any way. If the charger case is damaged, replace the charger.

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Contents ZAP Power System Made in the USA Page Your Bike Introduction Table of Contents Description of System Detail of ZAP PowerBike Introduction Be SAFE! Always wear a helmet when riding Attaching the Battery Tray Easy Installation GuideAttaching the Throttle Switch Mounting Motor UnitConnecting Battery Pack Adjusting Motor UnitConnecting the Motor to the Controller Rider Power Only Engagement Lever OperationSafety Throttle SwitchMain Power Switch Speed SelectionCharger Warnings Battery WarningsGeneral Warnings Operational Safety Warnings Other Safety WarningsPre-Ride Checklist Replacing the Battery Battery CareBattery Pack Replacement Battery Preparation For RecyclingTroubleshooting Guide Torque Ratings P W O R L D . C O M ZAP BUYER’S Checklist ZAPWORLD.COMZAPWORLD.COM

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