Sterling 882.93092.00 specifications Table of Contents

Page 3

Table of Contents

CHAPTER 1: SAFETY

5

1-1

How to Use This Manual

5

 

Safety Symbols Used in this Manual

5

1-2

Warnings and Precautions

6

1-3

Responsibility

6

CHAPTER 2: FUNCTIONAL DESCRIPTION

7

2-1

Models Covered in This Manual

7

2-2

General Description

7

 

Chilled Water Circuit

7

 

Refrigeration Circuit

7

2-3

Standard Features

8

 

Mechanical Features

8

 

Electrical Features

8

 

Refrigeration Features

9

 

Controller Features

9

 

Other Features

9

2-4

Safety Devices and Interlocks

9

 

Crankcase Heater

9

 

High Pressure Cutout

10

 

Low Pressure Cutout (no switch but done through the transducer)

10

 

Flow Switch

10

 

Remote Start/Stop Interlock

10

2-5

Optional Features

10

CHAPTER 3: INSTALLATION

13

3-1

Uncrating

13

3-2

Electrical Connections

13

3-3

Process Water Connections

14

3-4

Bypass Valve Considerations

14

3-5

Galvanic Corrosion Considerations

14

3-6

Water Treatment Considerations

14

3-7

Condenser Considerations

15

 

Water-Cooled Chiller Condensers

15

 

Air-Cooled Chiller Condensers

15

3-8

Checking Motor Direction

23

 

Three-Phase Compressors

23

 

Water Pumps

23

 

Condenser Fan

23

3-9

Water Reservoir

24

3-10

Automatic Water Make-Up Option

26

3-11

Initial Start-Up

26

3-12

Finishing Setup: Setting Up Passwords

26

CHAPTER 4: OPERATION

29

GP Series Portable Chillers

iii

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Contents GP Series Portable Chillers Shipping Information Table of Contents Appendix Safety How to Use This ManualSafety Symbols Used in this Manual Responsibility Chilled Water Circuit Functional DescriptionModels Covered in This Manual General DescriptionStandard Features Mechanical FeaturesElectrical Features Other Features Safety Devices and InterlocksRefrigeration Features Controller FeaturesRemote Start/Stop Interlock Optional FeaturesFlow Switch High Pressure CutoutMounting Features Optional Pump Amperages Voltage Construction Full Load Amps Installation UncratingElectrical Connections Water Treatment Considerations Process Water ConnectionsBypass Valve Considerations Galvanic Corrosion ConsiderationsRemote Air-Cooled Chiller Condensers Condenser ConsiderationsWater-Cooled Chiller Condensers Air-Cooled Chiller CondensersPage Page Equivalent Length in Feet for Valves and Fittings Total Equiv GP Series Portable Chillers Installation Discharge Line Sizing Refrigerant Charge Determination Condenser Fan Three-Phase CompressorsChecking Motor Direction Water PumpsPart Number Description Water ReservoirPump Finishing Setup Setting Up Passwords Automatic Water Make-Up OptionInitial Start-Up Page Page Panel Buttons, Indicator Lights, and Switches OperationMicroprocessor Controller Main Status Screen Operator Setpoints Screen Status ScreensPage Access Levels Controller Setpoints Optional Communications AlarmsPage GP Series Portable Chillers Operation Maintaining the Condenser MaintenanceFilter Cleaning LubricationPreventative Maintenance Service Maintaining the EvaporatorEvaporator Process Piping Y-Strainer GP Series Portable Chillers Troubleshooting TroubleshootingGP Series Portable Chillers Troubleshooting Credit Returns Warranty ReturnsAppendix Returned Material PolicySales Department Service DepartmentTechnical Assistance Parts DepartmentPAC-30 SpecificationsAir-Cooled Portable Chillers PAC-20PAC-50 PAC-40GPAC-70 TON GPAC-140 GPAC-105GPAC-210 GPAC-175Water-Cooled Portable Chillers PWC-20PWC-30 PWC-50 PWC-40GPWC-70 GPWC-140 GPWC-105GPWC-210 GPWC-175Hertz Pump Curves Pump Curves, Flow, and Pressure ConsiderationsModel GP70 GP90 Capacity liter/min ALL 50 HzACS Chiller Pumps GPM DP PSI Pure Water at 40FRemote Air-Cooled Chiller Configurations Typical Ductwork for Air-Cooled Chillers Page Piping Diagrams GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix
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882.93092.00 specifications

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