Ingersoll-Rand PD20R-X manual Ratio Metallic, Service Kits, Pump Data, Model Description Chart

Page 1

OPERATOR’S MANUAL

PD20R-X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

2” DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

RELEASED: 9-12-03

REVISED: 11-11-10 (REV. 07)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material options. 637309-XX for fluid section repair (see page 4). NOTE: This kit also con- tains several air motor seals which will need to be replaced.

637369 for air section repair (see page 6).

637374 major air valve assembly (see page 7).

PUMP DATA

Models

see Model Description Chart for “-XXX”.

Pump Type

Metallic Air Operated Double Diaphragm

Material

see Model Description Chart.

Weight . .

PD20X-XCX-XXX

165 lbs (74.8 kgs)

 

PD20X-AHX-XXX

154 lbs (69.9 kgs)

 

PD20X-ASX-XXX

154 lbs (69.9 kgs)

 

PD20X-BHX-XXX

154 lbs (69.9 kgs)

 

PD20X-BSX-XXX

154 lbs (69.9 kgs)

 

PD20X-FHX-XXX

146 lbs (66.2 kgs)

 

PD20X-FSX-XXX

146 lbs (66.2 kgs)

Maximum Air Inlet Pressure

120 p.s.i.g. (8.3 bar)

Maximum Material Inlet Pressure . . .

10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure

120 p.s.i.g. (8.3 bar)

Maximum Flow Rate (flooded inlet) . .

170 g.p.m. (644 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g. .

1.4 gal. (5.3 lit.)

Maximum Particle Size

1/4” dia. (6.4 mm)

Maximum Temperature Limits (diaphragm / ball / seal material)

E.P.R. / EPDM

. . . .

-60_to 280_F (-51_to 138_C)

HytrelR

. . . .

-20_to 150_ F (-29_to 66_ C)

Nitrile

. . . .

10_ to 180_ F (-12_to 82_ C)

Polypropylene

. . . .

35_ to 175_ F (2_ to 79_ C)

PVDF (KynarR)

. . . .

10_ to 200_ F (-12_to 93_ C)

SantopreneR

. . . .

-40_to 225_F (-40_to 107_C)

PTFE

. . . .

40_ to 225_ F (4_ to 107_ C)

VitonR

. . . .

-40_to 350_F (-40_to 177_C)

Dimensional Data

. . . . . .

. see page 8

Mounting Dimension

9-1/16” x 10-1/16” (230 mm x 256 mm)

Noise Level @ 70 p.s.i., 60 c.p.m.{ .

. 85.0 db(A)

Tested with 67263 muffler assembly installed.

The pump sound pressure levels published here have been updated to an Equivalent

Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEU- ROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain combina- tions may not be recommended, consult a representative or the factory if you have questions concerning availability.

INGERSOLL RAND COMPANY

209 NORTH MAIN STREET  BRYAN, OHIO 43506

(800) 276-4658 D FAX (800) 266-7016

E2010

CCN 15199078

www.ingersollrandproducts.com

Figure 1

MODEL DESCRIPTION CHART

PD20 X - X X X - X X X

AIR MOTOR / AIR CAP MATERIAL

R- Polypropylene / Stainless Steel Y - Polypropylene / Cast Iron

THREAD

A - 2 - 11-1/2 N.P.T.F. - 1

B- Rp 2 (2 - 11 BSP parallel) F - 2” A.N.S.I. / DIN Flange

FLUID CAPS & MANIFOLD MATERIAL

C - Cast Iron

H- Hastelloy - C S - Stainless Steel

HARDWARE MATERIAL

P- Plated Steel S - Stainless Steel

SEAT MATERIAL

 

 

 

 

 

 

 

A

- Santoprene

H

- Hard 440 Stainless Steel

 

 

 

 

 

C

- Hytrel

K

- PVDF (Kynar)

 

 

 

 

 

E

- Carbon Steel

L

- Hastelloy - C

 

 

 

 

 

F

- Aluminum

S

- 316 Stainless Steel

 

 

 

 

 

G

- Nitrile

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BALL MATERIAL

 

 

 

 

 

 

 

A

- Santoprene

S

- 316 Stainless Steel

 

 

 

 

 

 

 

 

C

- Hytrel

T

- PTFE

 

 

 

 

G

- Nitrile

V

- Viton

 

 

 

 

 

 

 

 

 

 

 

 

 

DIAPHRAGM MATERIAL

 

 

 

 

 

 

A

- Santoprene

M

- Medical Grade Santoprene

 

 

C

- Hytrel

T

- PTFE / Santoprene

 

 

 

 

G

- Nitrile

V

- Viton

 

 

 

 

 

 

 

 

 

 

 

FLUID SECTION SERVICE KIT SELECTION PD20X - XXX - X X X

EXAMPLE: MODEL # PD20Y-ACP-SAA

637309 - X X

 

FLUID SECTION SERVICE KIT # 637309-AA

Ball

 

 

 

Diaphragm

 

 

Image 1
Contents Model Description Chart Service KitsRatio Metallic Pump DataOperating and Safety Precautions Maintenance Parts and Service KitsFluid Section Disassembly Fluid Section ReassemblySeat Options PD20X-XXX-XXX Parts List / PD20X-X-X Fluid SectionBall Options PD20X-XXX-XXX Diaphragm Options PD20X-XXX-XXXFor 26 ,GAIR Motor Section See Pages 6 Torque Sequence63 s 26 ,G Torque RequirementsAIR Motor Parts Parts List / PD20X-X-X AIR SectionMajor Valve Dimensional Data Trouble Shooting