Stroke, Service Kits | Ingersoll-Rand AF0860-XX instruction

OPERATOR’S MANUAL

AF0860-XX

INCLUDING: SERVICE KITS, TROUBLESHOOTING, PARTS LIST, DISASSEMBLY & REASSEMBLY.

8” AIR MOTORS

6” STROKE

Also covers 637489 service kits

RELEASED: 8-16-10

REVISED: 8-10-12 (REV. 02)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

THIS MANUAL COVERS THE FOLLOWING MODELS

MODEL

AF0860

AF0860-01

SERVICE KITS

Use only genuine ARO® replacement parts to assure com- patible pressure rating and longest service life.

637489 for general repair of all air motors.

GENERAL DESCRIPTION

WARNING DO NOT EXCEED MAXIMUM OPERATING PRESSURE AS INDICATED ON PUMP MODEL PLATE. WARNING REFER TO GENERAL INFORMATION SHEET FOR ADDITIONAL SAFETY PRECAUTIONS AND IMPOR- TANT INFORMATION.

This manual only covers the air motor section. It is one of four documents which support an ARO pump. Replace- ment copies of these forms are available upon request.

Pump Model Operator’s Manual.

General Information for Air Operated or Hydraulically Operated Pumps.

Lower Pump End Operator’s Manual.

 Air or Hydraulic Motor Operator’s Manual.

The 8” air motor is a general purpose power unit and is used with many 2-ball, 4-ball, and chop check pumps. It utilizes tie rod type construction for easy breakdown and it connects to the various lower ends via tie rods for easy operation. Consult pump model operator’s manual for specific instructions.

MODEL DESCRIPTION CHART

A F 08 X X – XX

Air Motor Diameter 08 - 8”

Stroke Length 6 - 6”

Air Motor Base/Rod Combination

0 - Divorced pump base with quick coupled rod connection. (See Figure 3)

Air Motor Options

01 – Integrated On/Off Valve and Regulator

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

 (800) 495-0276  FAX (800) 892-6276	© 2012	CCN 15331390
www.ingersollrandproducts.com

AF0860AF0860-01

Figure 1

OPERATING AND SAFETY PRECAUTIONS

DO NOT EXCEED MAXIMUM AIR INLET PRESSURE OF 120 P.S.I. (8.3 BAR) OR 75 CYCLES PER MINUTE.

CAUTION High pressure equipment – Always dis- connect air supply and relieve material pressure be- fore attempting to service.

A ground lug is located on the air motor. This ground lug allows proper grounding of the pump.

MATERIAL CODE

[A]	=	Aluminum	[D]	=	Acetal
[B]	=	Buna Nitrile	[PP]	=	Polypropylene
[Br]	=	Brass	[SS]	=	Stainless Steel
[Bz]	=	Bronze	[Ef]	=	Epoxy - Fiberglass Filament Reinforced
[C]	=	Carbon Steel	[CK]	=	Ceramic

DISASSEMBLY OF AIR MOTOR

NOTE: All threads are right hand.

1.Force the piston assembly up by pushing the (115) rod toward the top of the air motor.

2.Remove the (155) muffler/(201) muffler assembly for ease of disassembly.

3.Remove the four (138) socket head screws from the (140) head manifold and the one (138) socket head screw form the (122) head plate. Remove the (140) head manifold by pull- ing up and outward to remove from tubes (114) and (137).

(continued on page 3)

AF0860-XX specifications

The Ingersoll-Rand AF0860-XX is a highly regarded air compressor designed to meet the demanding needs of various industrial applications. Known for its robust performance and reliability, the AF0860-XX integrates advanced technological features that enhance efficiency and reduce operational costs.

One of the main features of the AF0860-XX is its powerful motor, which provides an impressive output, allowing it to drive a range of pneumatic tools and machinery effectively. The design ensures that the compressor operates smoothly, even under heavy loads, making it a reliable choice for any industrial setting.

The AF0860-XX employs a state-of-the-art rotary screw technology. This innovative approach significantly improves the compressor's efficiency compared to traditional piston designs. The rotary screw mechanism allows for continuous operation, reducing downtime and maintenance requirements. Additionally, the system has been engineered to produce a consistently high quality of air output, free from contaminants that could hinder equipment performance.

Energy efficiency is a critical consideration in industrial operations, and the Ingersoll-Rand AF0860-XX excels in this area. Its advanced controls optimize the air delivery process, which leads to lower energy consumption. The integration of variable speed drive technology further maximizes output while minimizing energy usage, translating to substantial cost savings over time.

Another notable characteristic of the AF0860-XX is its quiet operation, designed to minimize noise levels in the work environment. This feature is essential for workplaces where noise pollution can affect employee productivity and overall comfort.

Maintenance of the AF0860-XX is straightforward, thanks to its user-friendly design. The compressor is equipped with easily accessible service points, simplifying routine inspections and repairs. This aspect not only enhances operational efficiency but also prolongs the unit's lifespan.

In conclusion, the Ingersoll-Rand AF0860-XX is a remarkable air compressor that combines powerful performance with advanced technologies. Its rotary screw design, energy efficiency, low noise operation, and user-friendly maintenance capabilities make it an excellent choice for various industrial applications. Whether in manufacturing, construction, or automotive sectors, the AF0860-XX stands out as a leading solution for pneumatic power needs, delivering consistent performance and reliability in every operation.