Ingersoll-Rand PD30R-XXX-XXX-C dimensions Parts List / PX30R-XXX-XXX-C AIR Motor Section

Page 6

PARTS LIST / PX30R-XXX-XXX-C AIR MOTOR SECTION

oIndicates parts included in 637369 air section service kit shown below and items (70), (144), (175) and (180) shown on page 4.

AIR MOTOR PARTS

Item

Description (size)

Qty

Part No.

Mtl

Item

Description (size)

Qty

Part No.

Mtl

101

Center Body

(1)

95667

[P]

168

"O” Ring (3/32” x 5/8” o.d.)

(2)

94433

[U]

103

Bushing

(1)

94092

[D]

169

“U” Cup (1/8” x 7/8” o.d.)

(1)

Y240-9

[B]

105

Screw (M6 x 1 - 6g x 180 mm)

(4)

95921

[SS]

170

Piston Sleeve

(1)

94081

[Br]

107

End Plate

(2)

95846

[SS]

o 171

“O” Ring (3/32” x 1-1/8” o.d.)

(1)

Y325-119

[B]

111

Spool

(1)

95651

[D]

o 172

“O” Ring (1/16” x 1-1/8” o.d.)

(1)

Y325-22

[B]

118

Actuator Pin (0.250” x 2.276” long)

(2)

94083

[SS]

o 173

“O” Ring (1/16” x 1-3/8” o.d.)

(2)

Y325-26

[B]

121

Sleeve

(2)

94084

[D]

no174

“O” Ring (1/8” x 1/2” o.d.)

(2)

Y325-202

[B]

127

90° St. Elbow (1-1/2 - 11-1/2 N.P.T.)

(1)

94860

[C / I]

o 176

Diaphragm (check valve)

(2)

94102

[Sp]

o 132

Gasket

(1)

94099

[B]

o 199

Track Gasket

(1)

95666

[B]

133

Washer (M6)

(8)

95931

[SS]

o 200

Gasket

(1)

95665

[B]

134

Screw (M6 x 1 - 6g x 35 mm)

(8)

95923

[SS]

201

Muffler Kit (includes item 127)

(1)

67213

 

135

Valve Block (PD30R-XXX-XXX-C)

(1)

95789

[P]

o 232

“O” Ring (1/8” x 1/2” o.d.)

(2)

Y325-202

[B]

 

(PE30R-XXX-XXX-C)

(1)

95789-1

[P]

233

Adapter Plate

(1)

95761

[P]

136

End Cap

(1)

95790

[P]

236

Nut (M6 x 1 - 6h)

(4)

95924

[SS]

o 137

“O” Ring (1/16” x 2” o.d.)

(1)

Y325-32

[B]

o 243

“O” Ring (1/8” x 5/8” o.d.)

(1)

Y325-204

[B]

o 138

“U” Cup (3/16” x 1.792” o.d.)

(1)

95966

[B]

o 244

“O” Ring (1/8” x 7/8” o.d.)

(1)

Y325-208

[B]

o 139

“U” Cup (3/16” x 1-1/4” o.d.)

(1)

Y186-50

[B]

 

 

 

 

 

140

Valve Insert

(1)

95650

(Ck)

n o Lubriplate FML-2 grease

(1)

94276

 

141

Valve Plate

(1)

95659

(Ck)

 

Lubriplate Grease Packets (10)

 

637308

 

o 166

Track Gasket

(1)

94026

[B]

n Items included in fluid section service kit, see pages 4 and 5.

 

o 167

Pilot Piston (includes 168 and 169)

(1)

67164

[D]

 

 

 

 

 

MATERIAL CODE

[B]

= Nitrile

[I]

= Iron

[Br]

= Brass

[P]

= Polypropylene

[C]

= Carbon Steel

[Sp] = Santoprene

[Ck] = Ceramic

[SS] = Stainless Steel

[D]

= Acetal

[U]

= Polyurethane

AIR MOTOR SECTION SERVICE

Service is divided into two parts - 1. Pilot Valve, 2. Major Valve.

GENERAL REASSEMBLY NOTES:

yAir Motor Section service is continued from Fluid Section repair.

yInspect and replace old parts with new parts as necessary. Look for deep scratches on metallic surfaces, and nicks or cuts in “O” rings.

yTake precautions to prevent cutting “O” rings upon installation.

yLubricate “O” rings with Lubriplate FML-2 grease.

yDo not over-tighten fasteners. Refer to torque specification block on view.

yRe-torque fasteners following restart.

ySERVICE TOOLS - To aid in the installation of (168) “O” rings onto the (167) pilot piston, use tool # 204130-T, available from ARO.

PILOT VALVE DISASSEMBLY

1.A light tap on (118) actuator pin should expose the opposite (121) sleeve, (167) pilot piston and other parts.

2.Remove (170) sleeve. Inspect inner bore of sleeve for damage.

PILOT VALVE REASSEMBLY

1.Clean and lubricate parts not being replaced from service kit.

2.Install new (171 and 172) “O” rings. Replace (170) sleeve.

3.Install new (168) “O” rings and (169) seal - Note the lip direction. Lubricate and replace (167) pilot piston.

4.Reassemble remaining parts. Replace (173 and 174) “O” rings.

MAJOR VALVE DISASSEMBLY

1.Remove (135) valve block and (233) adapter plate, exposing (132 and 166) gaskets, (232) “O” ring and (176) checks.

2.Remove (233) adapter plate, releasing (140) valve insert, (141) valve plate, (199 and 200) gaskets and (232, 243 and 244) “O” rings.

3.Remove (136) end cap and (137) “O” ring, releasing (111) spool.

MAJOR VALVE REASSEMBLY

1.Install new (138 and 139) “U” cups on (111) spool - LIPS MUST

FACE EACH OTHER.

2.Insert (111) spool into (135) valve block.

3.Install (137) “O” ring on (136) end cap and assemble end cap to (135) valve block, securing with (107) end plates and (105) screws.

4.Install (140) valve insert and (141) valve plate into (135) valve block. NOTE: Assemble (140) valve insert with “dished” side toward (141) valve plate. Assemble (141) valve plate with 2 identification dots toward (199 and 200) gaskets.

5.Assemble (232, 243 and 244) “O” rings, (199 and 200) gaskets and (233) adapter plate to (135) valve block.

6.Assemble (132 and 166) gaskets, (176) checks and (232) “O” ring to (101) center body.

7.Assemble (135) valve block and components to (101) center body, securing with (134) screws.

Page 6 of 8

PD30R-XXX-XXX-C (en)

Page 5 Page 7
Image 6
Page 5 Page 7
Contents Including OPERATION, Installation & Maintenance Service KitsModel Description Chart Pump DataOperating and Safety Precautions Fluid Section Reassembly General Description MaintenanceFluid Section Disassembly AIR and Lube RequirementsExternal Hardware Option PX30R-XXX-XXX-C Parts List / PX30R-XXX-XXX-C Fluid SectionDiaphragm Options PX30R-XXX-XXX-C Common PartsAssembly Torque Requirements Lubrication / SealantsALL Fasteners are Metric Parts List / PX30R-XXX-XXX-C AIR Motor Section Pilot Valve Part GroupScrew, 35 40 in. lbs 4.0 4.5 Nm Trouble Shooting Dimensional Data

PD30R-XXX-XXX-C specifications

The Ingersoll-Rand PD30R-XXX-XXX-C is a robust and reliable rotary screw air compressor designed to meet the demanding needs of various industrial applications. Renowned for its efficiency and performance, this model is part of Ingersoll-Rand’s extensive range of air compressors, known for their innovative technologies and exceptional build quality.

One of the standout features of the PD30R-XXX-XXX-C is its impressive efficiency. Equipped with advanced rotary screw technology, it operates quietly while delivering a consistent and high-quality air supply. The compressor is designed to minimize energy consumption, making it an environmentally friendly option that also reduces operational costs. This focus on energy efficiency is complemented by integrated control systems that monitor performance and optimize energy usage in real time.

Durability is another key characteristic of the PD30R-XXX-XXX-C. Constructed using high-quality materials, the compressor is engineered to withstand harsh working conditions. Its robust design ensures a long operational life, reducing the frequency of maintenance and downtime. The compressor also features an advanced cooling system that prevents overheating, ensuring uninterrupted operation even during prolonged use.

Technologically, the PD30R-XXX-XXX-C comes with user-friendly digital controls that provide operators with easy access to vital compressor information. These controls allow for precise regulation of air pressure and flow, ensuring that the compressor can be tailored to meet specific application requirements. Additionally, the unit is equipped with smart diagnostics that help identify potential issues before they escalate, further enhancing reliability and performance.

Another significant feature of the PD30R-XXX-XXX-C is its compact design. This makes it suitable for facilities with limited space while still providing powerful air delivery. Its modular design allows for flexibility in installation and integration into existing systems.

Overall, the Ingersoll-Rand PD30R-XXX-XXX-C stands out as a top-tier air compressor that combines efficiency, durability, and advanced technology. It is designed to meet the rigorous demands of industrial applications, providing a reliable source of compressed air that helps businesses improve productivity and reduce operational costs. For those looking for a high-performance solution in air compression, the PD30R-XXX-XXX-C is an excellent choice.
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