Ingersoll-Rand LM2203A-XX-C4 specifications General Description, Operating and Safety Precautions

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PARTS LIST / LM2203A-XX-C4

Item

Description (size)

(Qty)

Part No.

1

Bolt

(4)

94333

 

 

 

 

2

Upper Cap

(1)

94307

 

 

 

 

n 3

Track Gasket

(2)

94311

 

 

 

 

4

Sleeve

(2)

94316

 

 

 

 

n 5

“O” Ring (1/16” x 11/16” o.d.)

(4)

Y325-15

 

 

 

 

n 6

“O” Ring (1/8” x 3/4” o.d.)

(4)

Y325-206

 

 

 

 

7

Spool

(2)

94310

 

 

 

 

n 8

“U” Cup (1/8” x 3/4” o.d.)

(2)

Y240-7

 

 

 

 

n 9

“O” Ring (0.106” x 0.587” o.d.)

(2)

15066-PM

 

 

 

 

10

Muffler Housing

(1)

94443

 

 

 

 

11

Cylinder

(1)

94249

 

 

 

 

12

Retaining Ring

(1)

94406

 

 

 

 

n 13

“U” Cup (3/16” x 2” o.d.)

(2)

Y240-23

 

 

 

 

14

Piston

(1)

94780

 

 

 

 

15

Lower Cap

(1)

94308

n 16

“O” Ring (1/8” x 1-3/8” o.d.)

(1)

Y325-216

 

 

 

 

17

Bushing

(1)

94332

 

 

 

 

n 18

Packing (1/4” x 1-5/8” o.d.)

(1)

97181

 

 

 

 

n 19

“O” Ring (3/32” x 1” o.d.)

(1)

Y325-117

 

 

 

 

20

Piston Rod

(1)

94779

 

 

 

 

21

Groove Pin (3/16” o.d. x 1-1/8” long)

(1)

94338

 

 

 

 

22

Spring

(1)

94705

 

 

 

 

23

Ball (3/4” dia.)

(1)

Y16-224

 

 

 

 

24

Inner Check

(1)

94279

 

 

 

 

n 25

“O” Ring (3/16” x 1-7/16” o.d.)

(1)

Y327-319

 

 

 

 

26

Base - models LM2203A-( )1-C4

(1)

96253

 

 

 

 

 

- models LM2203A-( )2-C4

(1)

96253-1

 

 

 

 

27

Nut

(4)

93828

 

 

 

 

n 28

Copper Gasket

(1)

96031

 

 

 

 

29

Tube

(1)

94314-1

 

 

 

 

n 30

“O” Ring (3/32” x 1-9/16” o.d.)

(1)

Y327-126

 

 

 

 

31

Ball (1” dia.)

(1)

Y16-232

Item

Description (size)

 

 

(Qty)

Part No.

32

Ball Stop Pin (0.187” dia. x 1.430” long)

(1)

94339

 

 

 

 

33

Foot Valve - models LM2203A-( )1-C4

(1)

94315

 

 

 

 

 

- models LM2203A-( )2-C4

(1)

94315-1

 

 

 

 

 

n 34

“O” Ring (1/16” x 7/16” o.d.)

 

(1)

Y325-11

 

 

 

 

 

n 35

“O” Ring (1/16” x 3/4” o.d.)

 

(1)

Y325-16

 

 

 

 

36

Adapter - models LM2203A-( )1-C4

(1)

94447

 

 

 

 

 

- models LM2203A-( )2-C4

(1)

94447-1

 

 

 

 

 

 

37

Foam Liner

 

 

(2)

94402

 

 

 

 

38

Ground Screw (#10 - 32 x 1/4”)

(1)

93005

 

 

 

 

39

Bung Assembly (includes items 40 and 49)

(1)

67145-3-B

 

 

 

 

40

Thumb Screw (1/4” - 20 x 1-1/2”)

(1)

Y197-158-C

 

 

 

 

 

41

Pipe Extension

- models LM2203A-31-C4

(1)

94523-3

 

 

 

 

 

 

3/4 - 14 N.P.T. x 30-1/8”

- models LM2203A-41-C4

(1)

94523-4

 

 

 

 

 

 

3/4 - 14 N.P.T. x 37-3/4”

- models LM2203A-51-C4

(1)

94523-5

 

 

 

 

 

 

Rc 3/4 (3/4 - 14 BSP taper x 20-3/8”)

- LM2203A-32-C4

(1)

94537-3

 

Rc 3/4 (3/4 - 14 BSP taper x 30-1/8”)

- LM2203A-42-C4

(1)

94537-4

 

 

 

 

 

 

Rc 3/4 (3/4 - 14 BSP taper x 37-3/4”)

- LM2203A-52-C4

(1)

94537-5

 

 

 

 

42

Valve Housing - models LM2203A-( )1-C4

(1)

94535

 

 

 

 

 

- models LM2203A-( )2-C4

(1)

94535-1

 

 

 

 

 

 

43

Ball Guide

 

 

(1)

77904

 

 

 

 

 

 

44

Ball (1” dia.)

 

 

(1)

Y16-232

 

 

 

 

n 45

“O” Ring (3/32” x 1-7/16” o.d.)

(1)

Y325-124

 

 

 

 

46

Ball Seat - models LM2203A-( )1-C4

(1)

94534

 

 

 

 

 

- models LM2203A-( )2-C4

(1)

94534-1

 

 

 

 

47

Valve Assembly (includes items 42 thru 46)

 

 

 

 

 

 

 

models LM2203A-31-C4, -41-C4, -51-C4

(1)

67085

 

 

 

 

 

models LM2203A-32-C4, -42-C4, -52-C4

(1)

67085-1

 

 

 

 

 

 

48

Washer

 

 

(1)

94515

 

 

 

 

 

 

49

Nut (1/4” - 20)

 

 

(1)

Y12-4-C

 

 

 

 

n

Gadus S2 U1000 Grease Packet

(1)

94833

n

Parts in Repair Kit

 

 

 

637481

 

 

 

 

 

 

GENERAL DESCRIPTION

Model LM2203A-X-C4 series two-ball double acting pumps are in- tended to be used primarily for oil transfer and delivery systems. It is best to use this pump with low -- medium viscosity fluids. It uses carbon steel and other materials which make it compatible with most petroleum based lubrication products. The two-ball design provides better priming of the lower foot valve. Double acting pumps will deliver material on both the up and down stroke.

NOTE: If this pump was purchased separately (not part of a system), consult your sales representative for compatible dispensing accesso- ries which will best match the application. All accessories must be able to withstand the maximum pressure developed by the pump.

OPERATING AND SAFETY PRECAUTIONS

WARNING READ THE GENERAL INFORMATION MANUAL INCLUDED FOR ADDITIONAL OPERATING AND SAFETY PRE- CAUTIONS AND OTHER IMPORTANT INFORMATION.

WARNING STATIC SPARK. Can cause explosion resulting in severe injury or death. Ground the pump and pumping system. WARNING EXCESSIVE INLET PRESSURE. Can cause ex-

plosion resulting in severe injury or death. Do not exceed maxi- mum operating pressure of 450 p.s.i. (31.0 bar) at 150 p.s.i. (10.3 bar) inlet air pressure. Do not run pump without using a regula- tor to limit air supply pressure to the pump.

PUMP RATIO X

MAXIMUM PUMP

INLET PRESSURE TO PUMP MOTOR

= FLUID PRESSURE

Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied to the motor of a 3:1 ratio pump it will develop a maximum of 450 p.s.i. (31.0 bar) fluid pressure (at no flow) -- as the fluid control is opened, the flow rate will increase as the motor cycle rate increases to keep up with the demand.

WARNING EXCESSIVE MATERIAL PRESSURE. Can cause equipment failure resulting in severe injury or property damage. Do not exceed the maximum material pressure of any compo- nent in the system.

NOTICE: Thermal expansion can occur when the fluid in the materi-

al lines is exposed to elevated temperatures. Example: Material lines located in a non-insulated roof area can warm due to sunlight. Install a pressure relief valve in the pumping system.

Replacement warning label (pn 94520) is available upon request.

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LM2203A-X-C4

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Contents Specifications Read this Manual Carefully Before InstallingService Kits AIR MotorOperating and Safety Precautions General Description13 3 Torque RequirementsTrouble Shooting Placing Into ServiceService Pump Disassembly / Reassembly Operation