Weber 55545 manual Replacing Main Burners, Crossover Ignition System Operations

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Maintenance

Replacing Main Burners

1)Your Weber® gas barbecue must be OFF and cool.

2)Turn gas OFF at source.

3)To remove control panel: take off the burner control knobs. Remove the screws holding the control panel in place. Lift off the control panel.

4)Unhook the manifold bracket(1) and unscrew the two wing nuts(2) that hold the manifold to the cooking box. Pull the manifold and valve assembly out of the burners and carefully set it down.

(1)

(1)

5)Slide the burner assembly out from under the guide screw and washer(1) in the corners of the cooking box.

(1)

6)Lift and twist the burner assembly slightly, to separate the crossover tube(1) from the burners. Remove the burners from the cooking box.

(1)

7) To reinstall the burners, reverse 3) through 7).

￿CAUTION: The burner openings(1) must be positioned properly over the valve orifices(2).

Check proper assembly before fastening manifold in place.

(2)

(1)

￿WARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. (See Step: “Check for gas leaks.”)

Crossover® Ignition System Operations

If the Crossover® ignition system fails to ignite the Left burner, light the Left burner with a match. If the Left burner lights with a match, then check the Crossover® ignition system.

Check that both the white(1) and black(2) ignition wires are attached properly.

(1)

(2)

Check that the Crossover® ignition button pushes the igniter (button) down, and returns to the up position.

If the Crossover® ignition system still fails to light, Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.

E-2

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Contents LP Gas Grill Owner’s Guide N E S I SLiquid Propane GAS Units only Contents Customer Service Center Roselle Road, Suite Schaumburg, IL WarrantyFor Installation in Canada General InstructionsOperating Cooking Exploded View Exploded View List Parts List Unpacking Ba300.a Page Page B300LP.e Page Page Page Connecting the Liquid Propane Important LP Cylinder InformationCylinder Connection. Using a wrench could damage Regulator coupling and could cause a leakTo Connect the hose to the cylinder Check for gas leaks Removal of the LP cylinder Refilling the Liquid Propane CylinderFor Canada only Safe handling tips for Liquid Propane GasCylinders Liquid Propane Cylinder requirementsTo Extinguish LightingManual Lighting Problem Check Cure Main Burner Flame Pattern Annual MaintenanceMain Burner Cleaning Procedure Weber Spider /Insect screensCrossover Ignition System Operations Replacing Main Burners