Ingersoll-Rand ML25K, ML50K, ML100K manual Operating Instructions

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OPERATING INSTRUCTIONS

1.Read the manufacturer’s operating instructions before operating the Hoist.

2.Never lift a load greater than the rated capacity of the Hoist.

3.Never use the load chain as a sling.

4.Never operate the Hoist with twisted, kinked or damaged chain.

5.Be certain the load is properly seated in the saddle of the hook. Faulty loading leads to spreading of the hook.

6.Do not use load chains as a ground for welding. Do not attach a welding electrode to a Hoist or sling chain.

7.Do not use the up and down stops asmeans of stopping a Hoist-these are emergency devices only. Keep hands and clothing free from the throttle lever.

8.Do not leave a load suspended for any extended period.

9.Always stand clear of the load.

10.Never use the Hoist for lifting or lowering people, and never stand on a suspended load.

11.Never carry loads over people.

12.Before each shift, check the Hoist for wear or damage. Check brakes, limit stops, etc.

13.Periodically inspect the Hoist thoroughly and replace worn or damaged parts.

14.Follow the lubrication instructions.

15.Do not attempt to repair load chain or hooks. Replace them when they become worn or damaged.

16.Never operate a Hoist when the load chain is not centered under the hook. Do not “sidepull” or “yard”.

17.Always rig the Hoist properly and carefully.

18.Easethe slack out of the load chain when starting a lift. Do not jerk the Hoist.

19.Keep the load chain clean and well lubricated. Do not drag the load chain or hook on the floor.

20.Be certain there are no objects in the way of a load or hook when moving the Hoist.

21.Be certain the air supply is shut off before performing maintenance work on the Hoist.

22.Avoid swinging the load when moving the Hoist.

23.Keep the load block overhead when not in use.

24.Properly secure an outdoor Hoist before leaving it unattended.

25.Do not allow unqualified personnel to operate a Hoist.

26.Avoid collision or bumping of Hoists. Do not swing a suspended load.

27.Do not operate a Hoist if you are not physically fit to do so.

28.Do not do anything that you feel may be unsafe.

29.Pay attention to the load at all times when operating a Hoist.

30.Never splice a hoist chain by inserting a bolt between links or by any other means.

31.Do not force a chain or hook into place by hammering, and never insert the point of the hook into a chain link.

32.Do not allow the chain to be exposed to extremely cold weather. Do not apply sudden loads to a cold chain.

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Contents Operator and Maintenance Manual Page HOW to Order Repair Parts for Your Hoist Installing the HoistLubrication Specification OperationOperating Practices For ML25K and MLS0K Operating Instructions Chainreplacement ChainlubricationChain Replacement For Single Line Hoists, Method For Double Line Hoists, Method Number of LinksMethod Block. Do not remove the Chain from the HoistDisassembly AssemblyAssembly of Valve Chest End Assembly of Chain Wheel, Brake and Gearing Dwg. TPD35-I END View of MLK Hoist with Pendent Throttle ML-6A ROBRC-283Brake Parts for MLK Hoist Gearing for MLK Hoist R2-24 Race Valve Chest for MLK Hoist Bottom Hook and Block Assembly for ML100K Hoist OLD Style Pendent Handle Assembly 225 NEW Style Pendent Handle Assembly231 216Grommet Bushing MLK-H3A-5 MLK-LH3ASide View of Rigid Trolley Trolley Parts for MLK HoistsRigid Trolley Parts Installation Instructions for Fabric Chain Container Kits HOOK-ON Trolley PartsML50K-K479-17 and ML50K-K749-45 Top View of Chain Container for MLK Hoist Kits and Accessories OLD Style Bottom Hook for ML25K and ML50K Page 9HO

ML50K, ML25K, ML100K specifications

Ingersoll-Rand has a long-standing reputation for excellence in the field of compressed air and power generation solutions. Among their diverse product lineup, the Ingersoll-Rand ML100K, ML25K, and ML50K models stand out as highly efficient and versatile options for various industrial applications.

The ML100K, a powerhouse in its category, is engineered for heavy-duty performance. With a robust engine and advanced air management system, it delivers a maximum output of 100 kW, making it ideal for high-demand operations. Features such as integrated instrument panels and real-time monitoring systems allow for efficient management and operational efficiency. The compact design of the ML100K ensures ease of transport and installation, while its durable construction guarantees longevity in rigorous environments.

The ML25K model targets small to medium-sized operations, offering a balance of power and portability. Generating 25 kW, it is perfect for contractors and small businesses that require reliable compressed air solutions without the added bulk of larger models. Key technologies in the ML25K include an advanced sound attenuation system that reduces noise levels significantly, making it suitable for urban job sites. Its user-friendly interface provides operators with essential data and performance insights at a glance, enhancing usability and productivity.

The ML50K serves as a midpoint between the ML25K and ML100K, providing 50 kW of power that caters to a broader range of applications. This model emphasizes versatility, supporting various attachments and tools to meet specific operational needs. Built with an eco-friendly engine design, the ML50K not only reduces emissions but also optimizes fuel efficiency. The inclusion of smart technology features such as remote monitoring capabilities allows businesses to oversee their equipment’s performance remotely, cultivating proactive maintenance strategies.

Each of these models is built with quality and reliability in mind, ensuring that they can withstand the rigors of demanding job sites. The Ingersoll-Rand ML100K, ML25K, and ML50K represent a commitment to innovation with user-centered design, emphasizing performance, efficiency, and sustainability. These models are primed to meet the challenges of modern industrial requirements while providing operators with the reliability they need. Whether for construction, manufacturing, or service industry applications, Ingersoll-Rand's ML series provides outstanding value and performance in compressed air solutions.