Goodman Mfg CONDENSING AC UNIT SINGLE / THREE PHASE AIR CONDITIONERS important safety instructions

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CONDENSING AC UNIT

SINGLE / THREE PHASE AIR CONDITIONERS INSTALLATION & SERVICE REFERENCE

© 2010-2012 Goodman Manufacturing Company, L.P. 5151 San Felipe, Suite 500, Houston, TX 77056 www.goodmanmfg.com -or- www.amana-hac.com P/N: IO-402G Date: May 2012

NOTICE

THIS UNIT IS SHIPPED WITH A NITROGEN/HELIUM HOLDING CHARGE ONLY. UNIT MUST BE EVACUATED AND CHARGED PER INSTALLATION INSTRUCTIONS WITH REFRIGERANT LISTED ON SERIAL RATING PLATE.

CAUTION

Scroll equipped units should never be used to evacuate the air conditioning system. Vacuums this low can cause internal electrical arcing resulting in a damaged or failed compressor.

NOTICE

UNITS SHIPPED WITH A HOLDING CHARGE ARE INTENDED FOR COMPONENT REPLACEMENT ONLY ON EXISTING SYSTEMS, AND NOT INTENDED FOR USE IN NEW SYSTEMS OR NEWLY CONSTRUCTED HOMES. EPA REGULATIONS PROHIBIT THE SALE OR DISTRIBUTION OF APPLIANCES PRE-CHARGED WITH THE REFRIGERANT R-22 IF THOSE APPLIANCES ARE MANUFACTURED AFTER JANUARY 1, 2010. COMPONENTS OF EXISTING R-22 SYSTEMS MAY BE REPAIRED AND/OR REPLACED.

NOTICE

UNITS MUST ONLY BE USED AS REPLACEMENT COMPONENTS FOR PRE-2010 INSTALLED SYSTEMS.

See unit rating plate for initial charge.

Important Safety Instructions

The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’s and installer’s responsibility to read and com- ply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of personal injury, property damage, and/or product damage.

HIGH VOLTAGE! Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.

ONLY individuals meeting (at a minimum) the requirements of an “Entry Level Technician” as specified by the Air-Conditioning, Heating and Refrigeration Institute (AHRI) may use this information. Attempting to install or repair this unit without such background may result in product damage, personal injury, or death.

Important Note to the Owner Regarding Product Warranty

Your warranty certificate is supplied as a separate document with the unit installed by your contractor. Read the limited war- ranty certificate carefully to determine what is and is not cov- ered and keep the warranty certificate in a safe place. If you are unable to locate the warranty certificate please contact your installing contractor or contact customer service (877-254-4729) to obtain a copy.

Shipping Inspection

Always keep the unit upright; laying the unit on its side or top may cause equipment damage. Shipping damage, and subse- quent investigation is the responsibility of the carrier. Verify the model number, specifications, electrical characteristics, and accessories are correct prior to installation. The distributor or manufacturer will not accept claims from dealers for transpor- tation damage or installation of incorrectly shipped units.

Codes & Regulations

This product is designed and manufactured to comply with na- tional codes. Installation in accordance with such codes and/ or prevailing local codes/regulations is the responsibility of the installer. The manufacturer assumes no responsibility for equip- ment installed in violation of any codes or regulations. Rated performance is achieved after 72 hours of operation.

The United States Environmental Protection Agency (EPA) has issued various regulations regarding the introduction and disposal of refrigerants. Failure to follow these regu- lations may harm the environment and can lead to the imposition of substantial fines. Should you have any ques- tions please contact the local office of the EPA.

If replacing a condensing unit or air handler, the system must be manufacturer approved and Air Conditioning, Heating and Refrigeration Institute (AHRI) matched. NOTE: Installation of unmatched systems is strongly discouraged.

Operating the unit in a structure that is not complete (either as part of new construction or renovation) will void the warranty.

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Contents Important Note to the Owner Regarding Product Warranty Important Safety InstructionsShipping Inspection Codes & RegulationsRooftop Installations Installation ClearancesSafe Refrigerant Handling Refrigerant LinesBurying Refrigerant Lines Refrigerant Line Connections Leak Testing Nitrogen or Nitrogen-TracedSystem Evacuation No Leaks Electrical ConnectionsOvercurrent Protection Three Phase Compressor RotationHigh Voltage Connections Low Voltage ConnectionsCharge Verification Final Charge AdjustmentSaturated Suction Pressure Temperature Chart Expansion Valve System Fixed OrificeCooling Troubleshooting InformationThis page Intentionally Left Blank Split Systems Or death Condensing AC UnitRigging Suct Liq Cond Unit Refrigerant Line Length ft 25-49 50-74 TonsRefrigerant Line Connections Minimum Circuit Ampacity MCA 208/230V 197 253 460V 414 506Single State LOW Voltage HOOK-UP Ft-lbs TroubleshootingWiring Diagram Troubleshooting Analysis Table

CONDENSING AC UNIT SINGLE / THREE PHASE AIR CONDITIONERS, IO-402G specifications

Goodman Manufacturing's IO-402G is a prominent model in the realm of condensing air conditioning units, designed to serve both residential and commercial applications effectively. This unit stands out due to its robust construction and impressive energy efficiency, making it a reliable choice for air conditioning needs.

One of the main features of the IO-402G is its versatile power options, available in both single and three-phase configurations. This adaptability allows it to meet various electrical requirements, ensuring compatibility with different installation environments. The unit's design incorporates a high-efficiency scroll compressor, which not only optimizes cooling performance but also enhances durability while significantly reducing operational noise.

The IO-402G is equipped with advanced refrigerant management technology, utilizing R-410A refrigerant, which is environmentally friendly and delivers superior cooling efficiency compared to older refrigerants. This feature reflects Goodman’s commitment to sustainability while also aligning with regulatory changes in refrigerant usage. The unit’s efficiency is further complemented by a high SEER (Seasonal Energy Efficiency Ratio) rating, positioning it among the more energy-efficient systems available in the market today.

In terms of construction, the IO-402G boasts a durable cabinet designed to withstand various weather conditions, featuring a powder-coated finish that resists corrosion and fading. The unit also includes sound-dampening technology to minimize operational noise, ensuring that it operates quietly even in residential settings.

Additionally, the IO-402G provides easy access for service and maintenance, thanks to a user-friendly design that simplifies troubleshooting and repairs. The system is also compatible with a range of Goodman’s thermostats and controls, which can enhance user experience through smart technology and programmable settings.

Furthermore, Goodman’s commitment to quality is reflected in the warranty coverage available with the IO-402G, typically offering a generous limited warranty on parts, underscoring the manufacturer’s confidence in the unit’s longevity and performance.

Overall, the Goodman IO-402G condensing AC unit is an excellent choice for those seeking a reliable, efficient, and durable air conditioning solution for both residential and commercial applications. Its innovative design and thoughtful features make it a standout model in Goodman’s lineup, ensuring comfort and satisfaction for users all year round.