OPERATION
5.Charging is ready in approximately
6.Plug the two cable leads from the adapter box into the battery box.
7.Insert the plug from the battery charger into the grinder outlet on the adapter box.
8.Plug the battery charger into a standard 110 volt AC outlet.
9.Follow the instructions in the battery charger manual to complete the charging process.
CONNECTIONS
Grinder Receptacle Control Cable | Gun Power Supply | |
Pin Size Switch | Female Socket | Receptacle |
|
| |
1 A Fuse | Ground Receptacle |
| |
| 15 A Fuse |
Figure 2. EP30 Connections
1.Connect the brazing gun, power and trigger cables to the unit.
2.Connect the ground cable .
3.Connect the grinder.
OPERATION
PREPARE THE RAIL SURFACE
Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required.
Before brazing, the rail must be cleaned of rust, corrosion, paint, pits, or other contamination at the points where the braz- ing is going to be done and on an area close to the brazing for placement of the grounding cable. Cleaning is accomplished with a grinder to ensure clean, bare metal.
NOTE:
Use only grinding wheels furnished by Stanley. Other wheels have shown to leave residues which cause faulty brazing.
CAUTION
Always use eye protection when grinding and brazing.
1.Grind the surface of the rail where brazing is going to be done, until the surface shows shiny metal, free of rust, cor- rosion, pits, or other contamination. When grinding, use the edge of the grinding wheel - not the face of the wheel.
2.Grind the surface of the rail where the grounding cable will be placed to ensure a good ground. The grounding cable should be placed in close proximity to the brazing area.
PLACING THE GROUNDING CABLE
3.When finished grinding the rail for placement of the ground- ing cable, place the grounding cable on the cleaned surface and then insert the other end into the twist lock receptacle in the control box marked "GROUND" or "EARTHING" and twist to lock.
SELECT PINS AND RINGS
4.Select brazing pins and ceramic rings to match the speci- fications of the bonding cable you selected.
CHANGING PIN AND RING HOLDER
5.Check that the pin holder and ring holder on the gun are the correct sizes for the brazing pins and ceramic rings you selected. If the sizes are incorrect, the pin holder and ring holder can be changed as follows:
8