Lincoln Electric Magnum manual Don’t Be Under Gunned

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Not Only Will Magnum Guns Optimize

Your Welding System, But They’ll Also Increase…

PRODUCTIVITY

One-piece modular trigger assembly is molded out of high heat resistant thermoset material to withstand heat and spatter and ensure long life.

• Gun tube design optimizes fine wire welding performance. The outside of the gun tube is armored with an electrically insulated metal jacket, eliminating wear problems of other softer insulation materials.

• The gun tube is buffed to a high shine which helps reflect radiant heat from the weld.

Abrasion-resistant, extruded rubber jacket adds strength and long life to the cable.

• Repairable cable connections and a spare internal trigger lead allow user to easily service the cable.

• Liners made with a spring steel jacket and a low friction core are available for feeding aluminum wire.

• The fiberglass handle with non-slip grooves is designed to minimize size and maximize comfort and control.

• Gun cable contains a pure copper conductor with high strand count for cool operation and maximum flexibility.

EASE-OF-USE

• Can be connected to virtually any wire feeder in the industry.

• Improved, more intuitive part numbers for easier reference and ordering.

• Adjustable hanger provides convenient means for storing guns between welds.

• Magnum gun expendables are compatible with other leading brands.

PEACE-OF-MIND

• Lincoln Electric provides technical assistance, cost reduction and productivity programs.

• When Magnum guns increase your productivity and welding quality right out of the box…everybody wins.

• The welding gun is the final critical link in your welding performance – why risk all your research and investment on less than Magnum?

• Optimize Your Welding Systems!

Don’t Be Under Gunned!

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Contents Arc Welding Guns Why Choose a Lincoln Welding System? Critical Links Systems ApproachMagnum Guns Don’t Be Under Gunned Comfortable Handle Design Always Available Gun Consumables Four Easy Steps Choose a Gun with the Right Operating Amperage Range AmpsAmperage Rating Select a Gun For Your ApplicationMagnum Guns 200 amps 025-.030 0.6mm-0.8mm 035-.045 0.9mm-1.2mmChoose a Gun Connector Gun Connectors 200 ampsGun Connector Included Parts Gas Nozzle/Insulator 200 amps Contact Tips 200 amps025 030 035 040 045 Gun Tubes 200 amps Gas Diffuser 200 ampsCable Liner 200 amps 60% Duty Cycle CO2 Shielding Gas 300 a Select a Gun For Your Application Magnum Gums 300 ampsGun Connectors 300 amps No , 3 & 4 Guns K466-2 K489-4Intellimatic , Side Kick , D-51A Mega-Conds 27, 44, 45, 70, 70SK466-10 K489-1, 2, 3, 4, 5, 7 Contact Tips 300 amps Choose Your Consumables64A 052 16A Gas Nozzle/Insulator 300 amps Gun Tubes 300 amps Gas Diffuser 300 amps82º Bulk 025-.030 035-.045 035-3/64 Cable Liner 300 amps052-1/16 16-5/64 Grab Magnum Guns 400 amps Choose a Gun Feeder Connector Gun Connectors 400 ampsGun Connector Included Parts Contact Tips 400 amps Contact Tips 400 ampsGas Nozzle/Insulator 400 amps Nozzle Insulator BulkGas Diffuser 400 amps Gun Tubes 400 ampsCable Liner 400 amps Cable Liner 400 amps60% Duty Cycle CO2 Shielding Gas 550 a Magnum 550 Gun 500 & 600 amps Coarse ThreadChoose a Gun Connector Magnum 550 500 & 600 amps Gun Connector/550 Model 500 & 600 ampsGun Connector Included Parts Contact Tips/550 Model 500 amps Choose Your Consumables Magnum 550 500 amps035 045 64A 052 Gas Nozzles/Insulators/550 Model 500 amps Gas Diffuser/550 Model 500 amps035-1/16 16-5/64 32-1/8 Gun Tubes/550 Model 500 amps Cable Liner/550 Model 500 amps500 035-.045 035-3/641 052-1/16 161 64-3/32 64-1/8Magnum 550 600 amps Contact Tips 600 ampsGas Nozzle/Insulator 600 amps 16A1Gas Diffuser 600 amps Gun Tubes 600 ampsCable Liner 600 amps 035-.1/16 64-.1/8Page 60% Duty Cycle CO2 Shielding Gas 100 a Magnum Guns 100 amps 025-.035 0.6mm-0.9mm 035-.045 0.9mm-1.2mmInnershield 10 3.0m Insulator Cable LinerGas Diffuser 100 amps Contact Tips 100 ampsGas Nozzle/Insulator 100 amps Cable Liner 100 amps 025-.035 0351 035-.0450.9 mm 9mm 1.2 mm Length KP1937-3 KP1959-11 KP45-40-15 KP1937-3B1 KP45-40-15-B10 Bulk60% Duty Cycle CO2 Shielding Gas 250 a Magnum Guns 250 amps 250L 10 3.0m250SP 12.5 3.8mGas Nozzle/Insulator 250 amps Contact Tips 250 ampsNotched Bulk Gas Diffuser 250 amps Gun Tubes 250 amps025-.030 035-.045 025-.045 250Cable Liner 250 amps 025-.030 030-.035 035-.045 035-.3/641Gun Recommended Replacement GunsHistory Lincoln Electric Company E12.10