Lincoln Electric IM10084 manual General Description

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OPERATION

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DEFINITION OF WELDING TERMS

WFS

• Wire Feed Speed

CC

Constant Current

CV

Constant Voltage

GMAW

• Gas Metal Arc welding

SMAW

Shielded Metal Arc welding

FCAW

Flux Core Arc Welding

GENERAL DESCRIPTION

General Physical Description

The LN-25™ IRONWORKER is specially engineered to be the most rugged portable wire feeder available and meets the individual welder needs.

The plastic case is molded from a high impact, flame retardant plastic for durability and low weight. The patent pending design keeps the internal components protected and dry.

The heart of the LN-25™ IRONWORKER is the 2 roll MAXTRAC™ drive. The patented features on the wire drive offer tool-less changing of the drive rolls and wire guides for quick spool changes. A tachometer controlled motor powers the patent pending drive rolls for smooth, steady feeding without slippage.

The LN-25™ IRONWORKER with a 450 amp, 60% duty cycle rating, is ready for heavy duty welding.

General Functional Description

The LN-25™ IRONWORKER have adjustable WFS range for improving the knob sensitivity. The low range is great for critical welds with Innershield wires, and the upper range is suitable for general purpose welding. Selection of the WFS range is by a rocker switch or through the set-up menu on meters with digi- tal displays.

RECOMMENDED PROCESSES

GMAW

FCAW

PROCESS LIMITATIONS

GMAW-P procedures must be qualified by the cus- tomer.

Across-the-Arc models are not recommended for stitch or spot welding.

EQUIPMENT LIMITATIONS

The duty cycle of the wire feeder is 450A, 60%. Duty cycle is based upon the amount of welding performed in a 10 minute period.

The maximum spool size is 45 lb, 12” diameter.

Maximum FCAW gun length is 15 ft.

Maximum GMAW gun length is 25 ft.

K2330-1 Timer Kits do not work with the feeder. Use K2330-2 kits.

Push-pull guns do not work with the LN-25 PRO.

The digital displays do not show preset voltage.

Not compatible with K489-7 Euro connector.

RECOMMENDED POWER SOURCES

CV-305

• Ranger 3 Phase

CV-400

• Ranger 225

CV-655

• Ranger 225 GXT

DC-400

• Ranger 250

DC-600

• Ranger 305

DC-655

SAE-400

• Invertec V-350

• Pipeliner 200G

• FlexTec 450

• Classic 300

Multi-Weld 350

• Vantage 300

• Ranger 10,000

• Vantage 400

• Vantage 500

LN-25™ IRONWORKER

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Contents Safety Depends on You LN- 25 IronworkerSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcSafety Methods of Reducing Emissions Mains Supply Thank You Table of Contents Installation Technical Specifications LN-25 Ironworker K2614-9Weld Cable Size Location Safety PrecautionsHigh Frequency Protection ELECTRIC SHOCK can KillShielding GAS Connection Function Pin WiringCable Connections Build UP of Shielding GAS MAY Harm Health or KillWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesChanging the GUN Receiver Bushing Pressure ARM Adjustment Loading Spools of WireGUN Connection Power Source to LN-25 Ironworker Cable Connection Diagrams DescriptionCV-305 V350-ProSafety Precautions OperationGeneral Description 83% Wire Feed Speed Wire Feed Speed KnobWire Feed Speed, CV Operation DescriptionPOWER-UP Sequence Wire Feed SPEED/AMPERAGE DisplayThermal LED, Motor Overload WFS Calibration RUN-INAmperage Calibration Left Display SelectionWFS Knob Range Display Hold7OPERATIONB-7 Internal ControlsItemdescription Cold Feed Pushbutton Step Trigger Interlock SwitchInternal Controls Description Step TriggerRear Controls GAS Purge PushbuttonAccessories Factory Installed EquipmentAccessories K1500-5 Gun Receiver Bushing compatible Maintenance Routine MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideError Codes Output Problems Troubleshooting Diagrams Dimension Print 17.19Precaucion Warnung