Lincoln Electric IM919 manual Welding Controls, Weld Mode Selector Switch, ARC Control

Page 19

B-2

OPERATION

B-2

 

 

15

 

1

14

 

 

 

 

13

 

2

12

 

 

3

4

WELDING CONTROLS:

1. OUTPUT CONTROL: The CONTROL dial provides continuous control of the welding current or welding voltage depending on the selected welding mode. This control is not active in the CC-STICK, DOWN HILL PIPE, and CV-WIRE modes when a remote control or wire feeder with remote control is connected to either the 6 pin or 14 pin Amphenol.

2. WELD MODE SELECTOR SWITCH:

(Provides four selectable welding modes)

CV-WIRE DOWN HILL PIPE CC-STICK TOUCH START TIG

3. ARC CONTROL :

The ARC CONTROL WIRE/STICK dial is active in the WIRE, STICK and DOWN HILL PIPE modes, and has different functions in these modes. This control is not active in the TIG mode.

11

10

9

8

7

6

5

CC-STICK mode: In this mode, the ARC CONTROL dial sets the short circuit current (arc-force) during stick weld- ing to adjust for a soft or crisp arc. Increasing the number from -10(soft) to +10(crisp) increases the short circuit cur- rent and prevents sticking of the electrode to the plate while welding. This can also increase spatter. It is recom- mended that the ARC CONTROL be set to the minimum number without electrode sticking. Start with a setting at 0.

DOWNHILL PIPE MODE: In this mode, the ARC CON- TROL dial sets the short circuit current (arc force) during stick welding to adjust for a soft or a more forceful digging arc (crisp). Increasing the number from -10(soft) to +10(crisp) increases the short circuit current which results in a more forceful digging arc. Typically a forceful digging arc is preferred for root and hot passes. A softer arc is pre- ferred for fill and cap passes where weld puddle control and deposition (“stacking” of iron) are key to fast travel speeds. It is recommended that the ARC CONTROL be set initially at 0.

CV-WIRE mode: In this mode, turning the ARC CONTROL clockwise from –10 (soft) to +10 (crisp) changes the arc from soft and washed-in to crisp and narrow. It acts as an inductance control. The proper setting depends on the pro- cedure and operator preference. Start with a setting at 0.

RANGER® 250

Image 19
Contents Ranger 250 California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Vii Input Gasoline Engine InstallationReceptacles and Circuit Breakers Safety Precautions PRE-OPERATION Engine Service Electrical Connections Auxiliary Power Receptacles Standby Power ConnectionsConnection of Ranger 250 to Premises Connection of LN-7 or LN-8 to the Ranger Connection of Lincoln ELEC- Tric Wire FeedersInstallation Engine Operation Design FeaturesOperation General DescriptionWelding Controls Weld Mode Selector SwitchARC Control Engine Controls Welder Operation TIG Welding Wire WELDING-CVTypical Current Ranges 1 for Tungsten ELECTRODES2 ARC Gouging Auxiliary PowerRecommended Optional Equipment AccessoriesSubaru Robin Engine MaintenanceEngine Maintenance Components Kohler EngineEngine OIL Refill Capacities AIR Cleaner ServiceAIR PRE-CLEANER Service Engine OIL ChangeAIR Filter Paper Element Spark Plug ServiceSpark Plug Charging the Battery Engine Adjustment Overspeed is HazardousBattery Maintenance Cleaning the BatteryWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingPersists,Contact your local Problems Possible Recommended Troubleshooting Troubleshooting Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams M20333 Dimension PrintPrecaucion Warnung

IM919 specifications

The Lincoln Electric IM919 is a highly advanced multi-process welding machine that combines versatility and efficiency, making it a go-to choice for professional welders and fabrication shops. Known for its robust design and user-friendly interface, the IM919 is engineered to perform a wide range of welding processes, including MIG, TIG, and stick, enhancing its application for various projects.

One of the standout features of the IM919 is its intuitive control panel. Designed with a clear digital display, it allows welders to easily select and adjust settings for voltage, wire feed speed, and amperage with precision. This accessibility makes it suitable for both novice and experienced users, providing a seamless experience in the welding process.

Technologically, the IM919 incorporates Lincoln Electric’s advanced welding technologies. The machine employs an inverter-based power supply, which offers a lightweight design and improved energy efficiency. This inverter technology significantly enhances arc stability, ensuring consistent weld quality across various materials, including steel, aluminum, and stainless steel. With a maximum output of around 300 amps, the IM919 is capable of handling heavier gauge materials while maintaining a compact form factor.

Additionally, the IM919 features a synergic control mode, which automatically adjusts parameters based on the selected wire type and diameter. This function aids in optimizing the welding process and minimizes trial and error, allowing for faster, more reliable results. Moreover, the machine is equipped with a powerful cooling system that prevents overheating during extended operation, thus extending its overall lifespan.

Durability and safety are paramount in the design of the IM919, as it comes with an IP23S rating, which means it is protected against water and dust ingress, making it suitable for various working environments. Enhanced safety features, such as overload protection and thermal cut-off, ensure that the welder remains operationally safe even under demanding conditions.

In summary, the Lincoln Electric IM919 is a state-of-the-art welding machine that excels in versatility, user-friendliness, and durability. With its advanced technologies and features, it stands out as an essential tool for professionals seeking quality and reliability in welding applications. Whether in a busy workshop or on a job site, the IM919 delivers outstanding performance, making it a valuable investment for anyone in the welding trade.