Lincoln Electric IM10005 manual Table of Contents

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vi			vi
	TABLE OF CONTENTS
		Page
	Safety	i-iv
	Installation	Section A
	Technical Specifications	A-1
	Safety Precautions	A-2
	Location and Ventilation	A-2
	Stacking, tilting and Lifting	A-3
	Pre-operation Engine Service	A-3
	Oil, Fuel and Spark Arrester	A-3
	Electrical Output Connections and Welding Cable Size, Lengths	A-4
	Machine Grounding and Auxiliary Power Receptacles	A-5
	Premises Wiring and Circuit Breakers	A-6
	Electrical Devises used with the BULLDOG™ 140	A-7

	Operation	Section B
	Safety Instructions	B-1
	General Description	B-1
	Recommended Applications	B-1
	Operational Features and Controls	B-1
	Welding Capability	B-1
	Limitations	B-2
	Controls and Settings	B-2
	Gasoline Engine Conrtols, Engine Operation	B-3 Thru B-6
	Welding Operation and Welding Guidelines	B-7 Thru B-16

	Accessories	Section C
	Options/Accessories	C-1

	Maintenance	Section D
	Safety Precautions	D-1
	Routine and Periodic Maintenance	D-1 thru D-4
	General Assembly Exploded View	D-5

	Troubleshooting and Repair	Section E

	Electrical Diagram and Dimension Print	Section F

	Parts Manual (Robin / Subaru)	P-615 Series

BULLDOG™ 140

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Contents Bulldog California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications Bulldog 140 K2708-1 InstallationEngine Exhaust can kill Safety PrecautionsLocation and Ventilation StoringLifting PRE-OPERATION Engine ServiceStacking TiltingWelding Cable Connections Electrical Output ConnectionsTable A.1 Recommended Welding Cable Size and Length Machine Grounding 5INSTALLATIONA-5Auxiliary Power Receptacles Electrical ConnectionsCircuit Breakers Premises WiringType Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the BulldogOperation WELDER/GENERATOR Controls LimitationsOutput Panel Controls Gasoline Engine Controls Engine OperationStarting the Engine Before Starting the EngineGenerator Operation Table B.1 Generator Power Applications Control Function / Operation Current Control Dial Welding OperationWelding Guidelines Material Thickness Electrode Type Size SettingWelding circuit for Stick shielded metal arc welding What Happens in the Arc?Correct Welding Speed Correct Welding PositionCorrect Way to Strike An Arc Correct Arc LengthCommon Metals PracticeTypes of Welds Welding in the Vertical Position Fillet JointsPenetration Multiple Pass WeldsVertical-Down Welding Vertical-Up WeldingHardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet MetalCast Iron Plate Preparation Welding Cast IronOut-of-Position Group AWS E6011 High-Speed Group AWS E6013 Selecting ElectrodesLow Hydrogen Group AWS E7018 OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Routine and Periodic Maintenance MaintenanceEngine Maintenance Finger Guard Area Engine AdjustmentsSpark Plug Service Table D.1 Engine Maintenance PartsOperational Clearance Screws Brushes GENERATOR/WELDER MaintenanceFigure D.7. Major Component Locations HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service Facility SymptomsTroubleshooting Engine requires service to head, head gasket, and/or valves Diagrams M22146 Dimension PrintBulldog Precaucion Guards off