Milwaukee 2460-20 General Power Tool Safety Warnings, Electrical Safety, Power Tool USE and Care

GENERAL POWER TOOL SAFETY WARNINGS

WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

	•Remove any adjusting key or wrench before
WORK AREA SAFETY
•Keep work area clean and well lit. Cluttered or	turning the power tool on. A wrench or a key left
	attached to a rotating part of the power tool may
dark areas invite accidents.	result in personal injury.
•Do not operate power tools in explosive atmo-	•Do not overreach. Keep proper footing and
spheres, such as in the presence of flammable	balance at all times. This enables better control
liquids, gases or dust. Power tools create sparks	of the power tool in unexpected situations.
which may ignite the dust or fumes.	•Dress properly. Do not wear loose clothing or
•Keep children and bystanders away while	jewellery. Keep your hair, clothing and gloves
operating a power tool. Distractions can cause	away from moving parts. Loose clothes, jewel-
you to lose control.	lery or long hair can be caught in moving parts.
ELECTRICAL SAFETY	•If devices are provided for the connection of
•Power tool plugs must match the outlet. Never	dust extraction and collection facilities, ensure
	these are connected and properly used. Use of
modify the plug in any way. Do not use any
	dust collection can reduce dust-related hazards.
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will	POWER TOOL USE AND CARE
reduce risk of electric shock.	•Do not force the power tool. Use the correct
•Avoid body contact with earthed or grounded	power tool for your application. The correct
surfaces such as pipes, radiators, ranges and	power tool will do the job better and safer at the
refrigerators. There is an increased risk of electric	rate for which it was designed.
shock if your body is earthed or grounded.	•Do not use the power tool if the switch does not
•Do not expose power tools to rain or wet condi-	turn it on and off. Any power tool that cannot be
tions. Water entering a power tool will increase	controlled with the switch is dangerous and must
the risk of electric shock.	be repaired.
•Do not abuse the cord. Never use the cord for	•Disconnect the plug from the power source
carrying, pulling or unplugging the power tool.	and/or the battery pack from the power tool
Keep cord away from heat, oil, sharp edges	before making any adjustments, changing
or moving parts. Damaged or entangled cords	accessories, or storing power tools. Such
increase the risk of electric shock.	preventive safety measures reduce the risk of
•When operating a power tool outdoors, use an	starting the power tool accidentally.
extension cord suitable for outdoor use. Use	•Store idle power tools out of the reach of chil-
of a cord suitable for outdoor use reduces the risk	dren and do not allow persons unfamiliar with
of electric shock.	the power tool or these instructions to operate
•If operating a power tool in a damp location	the power tool. Power tools are dangerous in the
is unavoidable, use a residual current device	hands of untrained users.
(RCD) protected supply. Use of an RCD reduces	•Maintain power tools. Check for misalignment
the risk of electric shock.	or binding of moving parts, breakage of parts
PERSONAL SAFETY	and any other condition that may affect the
•Stay alert, watch what you are doing and use	power tool’s operation. If damaged, have the
	power tool repaired before use. Many accidents
common sense when operating a power tool. Do
	are caused by poorly maintained power tools.
not use a power tool while you are tired or under
	•Keep cutting tools sharp and clean. Properly
the influence of drugs, alcohol or medication. A
	maintained cutting tools with sharp cutting edges
moment of inattention while operating power tools
	are less likely to bind and are easier to control.
may result in serious personal injury.
	•Use the power tool, accessories and tool bits
•Use personal protective equipment. Always
	etc., in accordance with these instructions,
wear eye protection. Protective equipment such
	taking into account the working conditions and
as dust mask, non-skid safety shoes, hard hat, or
	the work to be performed. Use of the power tool
hearing protection used for appropriate conditions
	for operations different from those intended could
will reduce personal injuries.
	result in a hazardous situation.
•Prevent unintentional starting. Ensure the
switch is in the off-position before connecting	BATTERY TOOL USE AND CARE
to power source and/or battery pack, picking	•Recharge only with the charger specified by
up or carrying the tool. Carrying power tools with	the manufacturer. A charger that is suitable for
your finger on the switch or energising power tools	one type of battery pack may create a risk of fire
that have the switch on invites accidents.	when used with another battery pack.

•Use power tools only with specifically desig- nated battery packs. Use of any other battery packs may create a risk of injury and fire.

•When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi- nals together may cause burns or a fire.

•Under abusive conditions, liquid may be eject- ed from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

SERVICE

•Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

SPECIFIC SAFETY RULES

Safety Warnings Common for Grinding, Sand- ing, Wire Brushing, Polishing, Carving or Abra- sive Cutting-Off Operations:

•This power tool is intended to function as a grinder, sander, wire brush, polisher, carv- ing or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

•Do not use accessories which are not specifi- cally designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.

•The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.

•The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately controlled.

•The arbour size of wheels, sanding drum or any other accessory must properly fit the spindle or collet of the power tool. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.

•Mandrel mounted wheels, sanding drums, cut- ters or other accessories must be fully inserted into the collet or chuck. The “overhang” or the length of the mandrel from the wheel to the collet must be minimal. If the mandrel is insuf- ficiently held and/or the overhang of the wheel is too long, the mounted wheel may become loose and ejected at high velocity.

•Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, sanding drum for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or acces- sory is dropped, inspect for damage or install

an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged acces- sories will normally break apart during this test time.

•Wear personal protective equipment. Depend- ing on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye pro- tection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

•Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment.

Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.

•Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

•Always hold the tool firmly in your hands dur- ing the start-up. The reaction torque of the motor, as it accelerates to full speed, can cause the tool to twist.

•Use clamps to support workpiece whenever practical. Never hold a small workpiece in one hand and the tool in the other hand while in use. Clamping a small workpiece allows you to use both hands to control the tool. Round material such as dowel rods, pipes or tubing have a tendency to roll while being cut, and may cause the bit to bind or jump toward you.

•Position the cord clear of the spinning acces- sory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.

•Never lay the power tool down until the acces- sory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.

•After changing the bits or making any adjust- ments, make sure the collet nut, chuck or any other adjustment devices are securely tight- ened. Loose adjustment devices can unexpect- edly shift, causing loss of control, loose rotating components will be violently thrown.

•Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

•Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.

2 3