Cypress CY8C24794, AN2309, CY8C29x66 Two-Cell Battery Charger with Cell-Balancing Support

Page 5

AN2309

A two-cell battery charger structure with cell-balancing support is shown in Figure 3. Similar battery charger structures are explained in detail in AN2258, AN2294, and AN2267. Note that the fuel gauge function can easily be added to this project without changing any hardware: It is only necessary to switch from the CY8C24423A to a PSoC device with more program memory. The main fuel gauge calculation parameters are described in AN2294, “The Li-Ion/Li-Pol Battery Charger with Fuel Gauge Function.

Figure 3. Two-Cell Battery Charger with Cell-Balancing Support

Q1

D1

 

POWER+

C1 R1

R4

Q2

C4 R5

SERIAL_TX

R7

C5

R6

R8

RS_TX

PWM

 

 

Vbias

R9

Q4

(For Debug

 

 

bal2

Q3

Only)

 

 

 

 

 

 

 

 

 

 

 

CPU

bal2

 

 

 

R10

 

 

 

 

 

 

 

 

 

 

 

 

 

bal1

 

 

 

R11

 

VREF

Vref

 

R13

 

 

 

 

 

 

 

 

TIMERs

 

C6

R12

 

R14

 

 

 

 

 

 

 

 

Vbias

 

Q5

 

 

 

 

bal1

 

 

AMUX

 

 

 

 

 

 

 

 

 

 

Incremental

INAMP

 

 

 

 

 

ADC

 

 

 

 

R17

 

 

 

 

 

 

AMUX

 

 

R18

 

 

 

PSoC internals

 

C7

R19

 

 

 

 

Vref

 

Vbias

 

 

 

 

 

 

 

 

 

 

R15

R16

 

 

 

 

 

C8

 

 

 

 

 

 

R20

R21

 

 

 

 

 

R23

 

 

 

 

POWER-

 

 

 

 

 

 

 

 

Current Sense

 

 

 

Li-Ion

Battery

Pack

Cell2

Cell1

T

Vbias

R24

Vref

The following abbreviations are used in Figure 3:

RS_TX: RS232 transmitter for debug purposes (uses external level translator). It monitors temperature, voltage, current and cell-balancing statistics. RS_TX is used only in the debug stage and may be removed in the released product.

CPU: Central processor to implement charge and cell- balancing algorithms, and perform charge control functions.

PWM: Pulse width modulator to regulate the charge current.

VREF: Reference voltage source.

TIMERs: Several timers are used by the CPU in charge and cell-balancing algorithms.

Incremental ADC: Analog-to-digital converter to digitize the analog signals.

INAMP: Instrumentation amplifier to measure charge voltage, current, and temperature.

AMUX: Analog multiplexers.

Figure 3 also contains a two-cell Li-Ion battery pack, a linear regulator (based on Q1, Q2), a cell-balancing circuit (based on Q4, Q5), a current-sense resistor, and other elements that allow the PSoC device to use and interpret battery current, voltage, and temperature.

November 25, 2007

Document No. 001-17394 Rev. *B

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Contents Introduction Application Note AbstractQcell 1 Qcell Cell-Balancing FoundationCcell 1 Vcell 1 Ccell 2 Vcell Cell Ccell 1 VcellIchargeN Icharge IbalN IbalN VcellNRdischargeN RloadTwo-Cell Battery Charger Hardware Two-Cell Battery Charger with Cell-Balancing Support Device Schematic BAT2 + C9 PSoC Device InternalsR15 Battery MeasurementVref Gina V Vbat Max NmaxNnew nold N4.2 V new N4.2 V oldTwo-Cell Battery Charger Algorithm Two-Cell Battery Charger FirmwareTwo-Cell Battery Charger State Diagram Two-Cell Battery Charger Firmware Flowchart Part Cell-Balancing Algorithm Cell-Balancing Algorithm Parameter Unit Description Charging Parameters Two-Cell Battery Charger ParametersConclusion Cell-Balancing ParametersCharge/Discharge and Cell-Balancing Profile Examples AppendixCell-Balancing Activity Profile Cell-Balancing Parameter Profile Screen About the AuthorECN Document History