Align Rollers | Powermatic 511 instruction

Step 1: Align Rollers

The two outermost rollers are fixed, so adjust all other rollers to them. Place the 6-foot edge of the square across the rollers to check for alignment. The edge of the square should touch all rollers. If it does not, adjust as follows:

1.Clamp the straightedge to the top of the outermost rollers and flat to the frame. Position the clamps above the outermost rollers.

2.Turn each roller to ensure it does not jam or have excessive clearance from the straightedge. If this occurs, loosen the roller nut, shown in Figure 18.

3.The adjustable rollers have an eccentric hub. Turning the roller when the roller nut is loose changes the position of the roller. Turn the roller until it touches the straightedge, making sure the straightedge does not bend. NOTE: The roller panel may have to be loosened in order to turn the roller. See Figure 18.

4.When the roller is positioned, tighten the roller nut. NOTE: If a fixed roller has been replaced, the above procedure should be repeated.

5.Leave the test square clamped to the rollers for the next step.

Step 2: Align Guides

Disconnect saw from power

source before aligning the guides.

If the saw does not cut at 90 degrees, the guides may not be perpendicular to the rollers. Adjust as follows:

1.Make sure the rollers are aligned.

2.Remove the blade guard and mark a blade tooth as a reference (NOTE: If the saw has a high speed steel blade, mark a tooth that points toward the edge of your test square, which is still clamped above the rollers.)

3.Pull the carriage down until the reference tooth of the blade just touches the vertical edge of the test square, Figure 19. Continue pulling the carriage down; if the blade does not contact the square, or the blade binds on the square, the guides are not aligned properly.

4.Loosen the guide bracket nuts, Figure 20, but do not remove the bracket. With a dead blow mallet, strike the bracket on the side in the direction you want the guides to go. Do not strike the guides.

5.Confirm the squareness of guides to rollers as described above. When satisfied, re-tighten guide bracket nuts.

Figure 18

Figure 19

Figure 20

511 specifications

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