Specifications, Replacing the Battery Pack

Replacing the Battery Pack

The Sealed Lead Acid Battery has a life of several years, if recharged promptly after each use. When a fully charged battery only provides about five minutes or less of spotlight operation, it should be replaced with a new one. To replace the battery, you will need a narrow shaft Phillips type screw- driver and a replacement battery (Vector Part VEC191). The battery pack can be replaced by doing the following:

1.Remove the rubber end cap from the body, noting the location of the Recharge Port.

2.Remove the four Phillips screws (clockwise) that fasten the inner hard plastic end cap (See Figure 4 for locations).

3.Separate the hard plastic cap from the body.

4.Note the battery can slide out of the body so keep the body level.

5.Slowly lift the lens end of the light so the battery slides out of the body.

6.The battery terminals are attached to two wires. These wires must be disconnected from the terminals of the battery.

WARNING: DO NOT ALLOW BARE WIRES OR CONNECTORS TO CONTACT EACH OTHER DANGEROUS SPARKING CAN OCCUR. NOTE WHICH WIRES ARE ON THE BATTERY TERMINALS

7.Note polarity of battery. Note which color wire is on which terminal.

8.Disconnect the wires from the battery and set the battery aside.

9.Connect the replacement battery, making sure the correct color wires are on the new battery terminals. Make sure POS (+) is red and NEG (-) is black.

CAUTION: Incorrectly connected wires will not allow the spotlight to operate. Incorrect battery polarity will damage the circuits inside the spotlight. Double check battery polarity before reassembly!

10.Replace hard plastic battery compartment cover. Make sure wires are not crushed.

11.Replace four Phillips screws in battery compartment cover; do not over tighten.

12.Replace Rubber End Cap so the Recharge Port is accessible. Charge the recommended time for a new battery. This is typically 8-10 hours or until the green Battery Status LED is lit.

DC Plug Fuse Replacement

The fuse in the DC plug protects the charging circuit of the DC Recharge Adapter. If the AC recharger operates but the DC charging adapter does not, then the fuse may be opened.

To replace the fuse:

1.Unscrew the end cap of the DC Plug (counterclockwise).

2.Remove spring center contact and fuse.

3.Check fuse with a continuity checker.

4.If blown, locate replacement fuse with same type and rating.

5.Replace the fuse, spring, contact and end cap.

6.Screw end cap clockwise until it is finger tight-DO NOT OVER-TIGHTEN

7.Check for proper operation of DC Charger Adapter.

SAFE BATTERY DISPOSAL

Contains a maintenance-free, sealed, non-spillable, lead acid battery, which must be disposed of properly. Recycling is required, contact your local authority for information. Failure to comply with local, state and federal regulations can result in fines, or imprisonment.

Battery Disposal Warnings:

●Do not dispose of the battery in fire as this may result in an Explosion.

● Before disposing of the battery, protect exposed terminals with heavy-duty

electrical tape to prevent shorting (shorting can result in injury or fire). ● Do not expose battery to fire or intense heat as it may explode.

●For more information on recycling this battery, call toll-free 877-288-7722.

7.SPECIFICATIONS

Spotlight Bulb . . . . . . . . . . . . . . . . . . 6 Volt, H3 series VEC193

Battery . . . . . . . . . . . . . . . Maintenance free, sealed lead acid, 6 Volt, 3 Amp Hour VEC191

AC Charger . . . . . . . . . . . UL Listed Class 2, 12V DC (300 mA) DC Plug Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . 5G2A/250 V Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 lbs 2 oz (1.5 kg) Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 inches Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 inches Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.75 inches