Grizzly & G1022PROZX Disconnect the machine from the power, Cutting rabbets with the dado blade

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1.Disconnect the machine from the power!

2.Cut a piece of wood that is as long and tall as the metal fence and 3Ú4" thick. This will be the sacrificial fence. Make sure the wood is a uniform thickness and free of knots and defects.

3.Attach the sacrificial fence to the metal fence with screws or clamps.

4.Remove the blade guard/splitter assembly, the table insert, and the regular saw blade from the arbor.

5.Install and adjust the dado blade system as recommended in the dado blade instructions.

6.Adjust the saw blade to maximum height needed for the rabbeting operation.

7.Raise the blade an additional 1Ú4".

8.Slide the metal fence with the attached sac- rificial fence along side the blade.

9.Using a felt pen, draw the blade profile onto the sacrificial fence.

10.Remove the sacrificial fence from the metal fence.

11.Using a bandsaw or jig saw, cut the marked blade profile from the sacrificial fence.

12.Re-attach the sacrificial fence to the metal fence with screws or clamps.

13.Slide the fence assembly over the saw blade. The blade should NOT touch the sacrificial fence.

Cutting rabbets with the dado blade:

1.Adjust the saw blade to the maximum height needed for the rabbeting operation.

Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to fol- low this warning could result in serious per- sonal injury.

2.If rabbeting along the long length of your workpiece, adjust the distance between the fence and the workpiece to suit your needs as shown in Figure 55.

Figure 55. Rabbet cutting.

G1022 Series Table Saws

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Contents G1022ZFX G1022SM G1022Z G1022ZFPage Table Of Contents Safety Instructions For Power Tools Safety25ft 50ft 100ft AMP RatingAdditional Safety Instructions For Table Saws Following can help minimize kickbacks Avoiding Kickback Safety AccessoriesZero Clearance Table Inserts Push PaddlesFeatherboards Commentary IntroductionG1022 Series Table Saws 110V Operation Circuit RequirementsModels SM & Z Model ZFModels ZFX, PROZ, & Prozx 220V OperationExtension Cord GroundingTerms and Definitions Machine FeaturesMain Features Unpacking Piece Inventory SET UPMotor with Pulley Hardware Contents Bolt Hardware Recognition ChartSite Considerations Clean UpFloor Load Working ClearanceBeginning Assembly Stand Assembly Models ZF, ZFX, PRO, & Prozx only Stand completely assembledHandwheels All ModelsTo mount the handwheels Motor Checking V-belt alignment Models ZF, ZFX, PROZ, & Prozx SwitchExtension Wings Fence Rails To install and adjust the Model SM fenceFence To mount the rails Models SM & ZAdjust measurement pointer G1022 Series Table Saws Attaching a sacrificial fence To install and adjust the Model Z fenceAttaching a sacrificial fence G1022 Series Table Saws Changing saw blade G1022 Series Table Saws BladeBlade Guard Installing blade guardProper Alignment Added Washers Table Insert Adjusting table insert components G1022 Series Table SawsMiter Gauge Initial Step Models ZF, ZFX, PROZ, & ProzxNext steps for all models Start Up Recommended Adjustments Recommended adjustment checklistStarting the machine Blade Selection OperationsVarious saw tooth cutting profiles G1022 Series Table Saws Cross-cut operation G1022 Series Table Saws CrosscuttingRipping operation RippingSingle-blade dado cut Dado CuttingIf the cut is satisfactory, repeat with your fin- ish stock Sacrificial fence G1022 Series Table Saws Rabbet CuttingCutting rabbets with the dado blade Disconnect the machine from the powerCutting rabbets with the standard blade Rabbet cutting G1022 Series Table Saws General MaintenanceLubrication BeltLubricate the areas indicated below every 12 months Date Approximate Hours Of Use Maintenance Performed Blade Parallelism Service AdjustmentsTo shift the trunnion Shim placement G1022 Series Table SawsTo shim the trunnion 45˚ & 90˚ Stops Closure SM and Z Wiring Diagram ZF, ZFX, Proz & Prozx Wiring Diagram Machine Data Sheet G1022SM G1022SM G1022SM G1022SM Parts List PRP02M Grizzly Model G1022Z Table SAW G1022Z G1022Z G1022Z G1022Z Parts List Pulley Guard Bracket Grizzly Models G1022ZF, ZFX, PROZ, & Prozx G1022ZF, ZFX, PROZ, & Prozx G1022ZF, ZFX, PROZ, & Prozx G1022ZF, ZFX, PROZ, & Prozx G1022ZF, ZFX, PROZ, & Prozx Parts List Switch L-BRACKET Symptom Possible Cause Corrective Action Troubleshooting GuidePush Stick G1022 Series Table Saws G1022 Series Table Saws Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA Page Call Today For a Free Full Color Catalog