Hobart Welding Products OM-498 manual Auxiliary Power Panel 495 Canada

Page 57

Item

Dia.

Part

 

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

 

Figure 12-2. Auxiliary Power Panels (Figure 12-1, Item 31)

 

 

 

 

 

 

Auxiliary Power Panel 196 921

(CSA)

 

 

. . .

1

. . CB1, CB2

. . . 495 245

. . Circuit Breaker, 15A

. . .

2

. . .

2

. . . .

RC1 . . . . . 407 749

. . Receptacle, Twistlock 240V U.S

1

. . .

3

. . RC2, RC3

. . . 408 898

. . Receptacle, Duplex 115V 20A U.S

2

. . .

4

. . . .

. . . . . . . .

. . . 196 909

. . Label,120/240V Aux Power Panel

. . .

1

. . .

5

. . . .

. . . . . . . .

. . . 196 911

. . Panel,120/240V Aux Power

. . .

1

. . .

6

. . CB3, CB4

. . . 495 246

. . Circuit Breaker, 20A

. . .

2

. . .

7

. . . .

. . . . . . . .

. . . 188 039

. . Cover, Receptacle W/Gasket

. . .

1

Auxiliary Power Panel 495 315

 

 

 

. . .

8

. . . .

. . . . . . . .

. . . 495 314

. . Panel, auxiliary power assembly

. . .

1

. . .

9

. . CB1, CB2

. . . 495 245

. . Circuit Breaker, 15A

. . .

2

. . . 10

. . CB3, CB4

. . . 495 246

. . Circuit Breaker, 20A

. . .

2

Auxiliary Power Panel 495 218

 

 

 

. . . 11

. . . .

. . . . . . . .

. . . 495 220

. . Panel, auxiliary power assembly

. . .

1

. . . 12

. . . .

. . . . . . . .

. . . 495 216

. . Overlay

. . .

1

. . . 13

. . . .

CB1 . . . . . 495 183

. . Circuit Breaker, 30A

. . .

1

. . . 14

. . CB2, CB3

. . . 495 246

. . Circuit Breaker, 20A

. . .

2

Auxiliary Power Panel 495 279

(Canada)

 

 

. . . 15

. . . .

. . . . . . . .

. . . 495 284

. . Panel, auxiliary power assembly

. . .

1

. . . 16

. . . .

CB1 . . . . . 495 183

. . Circuit Breaker, 30A

. . .

1

. . . 17

. . CB2, CB3

. . . 495 246

. . Circuit Breaker, 20A

. . .

2

Auxiliary Power Panel 495 253 (South Africa)

 

 

. . . 18

. . . .

. . . . . . . .

. . . 495 252

. . Panel, auxiliary power assembly

. . .

1

. . . 19

. . CB1, CB2

. . . 495 245

. . Circuit Breaker, 15A

. . .

2

Auxiliary Power Panel 495 289 (Australia)

 

 

. . . 20

. . . .

. . . . . . . .

. . . 495 254

. . Panel, auxiliary power assembly

. . .

1

. . . 21

. . CB1 - CB4

. . 495 245

. . Circuit Breaker, 15A

. . .

4

Auxiliary Power Panel 495 290 (Europe)

 

 

. . . 22

. . . .

. . . . . . . .

. . . 495 282

. . PANEL, auxiliary power assembly

. . .

1

. . . 23

. . CB1,CB2

. . . 495 245

. . CIRCUIT BREAKER, 15A

. . .

2

Auxiliary Power Panel 495 288

(S. America)

 

 

. . . 24

. . . .

. . . . . . . .

. . . 495 287

. . PANEL, auxiliary power assembly

. . .

1

. . . 25

. . . .

CB1-4 . . . . 495 245

. . CIRCUIT BREAKER, 15A

. . .

4

Auxiliary Power Panel 495 283 (S.E. Asia)

 

 

. . . 26

. . . .

. . . . . . . .

. . . 495 282

. . PANEL, auxiliary power assembly

. . .

1

. . . 27

. . CB1,CB2

. . . 495 245

. . CIRCUIT BREAKER, 15A

. . .

2

Auxiliary Power Panel 196 914

(USA)

 

 

. . . 28

. . . .

. . . . . . . .

. . . 495 220

. . PANEL, auxiliary power assembly

. . .

1

. . . 29

. . CB1,CB2

. . . 495 245

. . CIRCUIT BREAKER, 15A

. . .

2

. . . 30

. . CB3,CB4

. . . 495 246

. . CIRCUIT BREAKER, 20A

. . .

2

. . . 31

. . . .

RC1 . . . . . 129 067

. . RECEPTACLE, tw lk grd 3P4W 30A 125/250V

. . .

1

. . .

. . .

. . . .

. . . . . . . .

. . . 088 898

. . PLUG, tw lk grd 3P4W 30A 125/250V

 

 

. . . 32

. . RC2,RC3 . . . 141 432

. . RECEPTACLE, str dx grd 2P3W 20A 125V

. . .

2

. . .

. . .

. . . .

. . . . . . . .

. . . 073 690

. . PLUG, str grd armd 2P3W 15A 125V

 

 

*Recommended Spare Parts.

NOTE: Replacement receptacles not listed can be found at your local hardware or electrical supply store.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-498 Page 53

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Contents OM-498 ProcessesDescription From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbol Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsFuel Consumption Kohler-Powered Units Dimensions, Weights, And Operating AnglesDimensions Weight Kohler-Powered UnitsExceeding duty cycle can damage unit and void warranty Fuel Consumption Honda-Powered UnitsDuty Cycle 100% Duty Cycle at 80 Amperes CC/DCVolt-Ampere Curves Auxiliary Power CurveInstallation Installing Welding GeneratorGrounding Generator To Truck Or Trailer Frame Use ground device as stated in electrical codes Grounding Generator When Supplying Building SystemsConnecting The Battery Honda Electric-Start Models Only Engine Prestart Checks Honda-Powered UnitsOil Connect negative cable lastSelecting Weld Cable Sizes Connecting To Weld Output Terminals45 m 60 m 70 m 90 m 105 m 120 m Stop engine beforeOperating the Welding Generator Controls Kohler-Powered Units60 Hz Choke Control LeverRecoil-Start 2Electric-Start Controls Honda-Powered Units See SectionDescription Of Controls Honda-Powered Units See Section Auxiliary Power Panel 196 921 CSA Operating Auxiliary EquipmentCircuit Breakers CB1 and CB2 Auxiliary Power Panel 495 Optional Auxiliary Power PanelsAustralia Europe Auxiliary Power Panel 196 Auxiliary Power Panel 495 South America AsiaIt exceeds 3500W Auxiliary Power Panel RatingsWire Load Plug Wired For 120/240Plex receptacle shares a load with One half of the 240 V receptacleMaintenance Overload Protection Honda-Powered Units Only Maintenance LabelWeld/Power Speed Adjustment Adjusting Engine Speed Kohler-Powered UnitsTop View Idle Speed Adjustment Stop engine. Close fuel valve Top ViewThrottle Control Lever Adjustment Screw Adjusting Engine Speed Honda-Powered UnitsStop engine. Close fuel valve Tools Needed 3/8Troubleshooting TroubleshootingAuxiliary Power WeldingViscosity oil for operating temperature Check battery voltage Honda electric-start models onlyEngine Make starting difficultCircuit Diagram For Welding Generator Electrical DiagramsWiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Selecting Equipment Auxiliary Power GuidelinesHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Rating DataApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xObtain and install correct switch Power Company ServiceSafety practices 120 Single-PhaseCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleStick Welding Procedure Weld current starts when electrode touches work- pieceStick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc Scratch Start TechniqueStriking an Arc Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder 9090 End View of Work AngleElectrode Movement During Welding Conditions That Affect Weld Bead ShapeLap Joint Butt JointsTee Joint 16 in 1.6 mm Tack WeldsTroubleshooting Excessive Spatter Troubleshooting PorosityWeld Test Possible Causes Corrective ActionsTroubleshooting Incomplete Fusion Troubleshooting Lack Of PenetrationTroubleshooting Excessive Penetration Troubleshooting Burn-Through Troubleshooting Waviness Of BeadTroubleshooting Distortion OM-498 31-Fig Parts ListDia Part Canada South Africa AustraliaEurope America Auxiliary Power Panel 495 253 South Africa Auxiliary Power Panel 495 CanadaAuxiliary Power Panel 495 289 Australia Auxiliary Power Panel 495 290 EuropeOM-498 Support ServiceContact your Distributor for Hobart Welding ProductsCall
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