Hobart Welding Products H-9A Gun Routine Maintenance, Each Spool Of Wire, Months, Troubleshooting

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5-7. Routine Maintenance

 

Y Turn Off welding power source before maintaining.

 

 

Each Spool Of Wire

 

 

 

Blow Out

 

Clean

 

 

Nozzle

 

Gun

 

And Check

 

Casing

 

Contact Tip

 

3 Months

 

 

Replace

 

 

 

Cracked

Control

Gas

 

Parts

 

Cord

Hose

Gun Cable

 

 

 

 

5-8. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

 

Remedy

 

 

 

 

 

 

 

 

 

Wire does not feed; wire is not ener-

 

Check contact tip. Check for kinks in gun cable.

 

gized; wire feeds unevenly.

 

 

 

 

Check contact tip. Check for kinks in gun cable. Blow out gun liner (see Section 5-2).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for secure gun trigger lead connections at PC1 (see Section 3-3).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check, and if necessary, replace gun trigger switch (see Section 5-5).

 

 

 

 

 

 

 

 

 

Weld porosity.

 

Remove weld spatter buildup in nozzle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make sure inner head tube is tight in cable connector.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check shielding gas flow/supply.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace liner O-ring (see Section 5-4).

 

 

 

 

 

 

 

 

 

Wire feeding stops or does not feed

 

Straighten gun cable and/or replace damaged parts (see Section 5-2or 5-3).

 

properly during welding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust drive roll pressure (see Section 3-4).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change to proper drive roll groove (see welding power source manual).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Readjust hub tension (see weld power source manual).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean or replace liner if dirty or plugged (see Section 5-2or 5-3).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace drive roll or pressure bearing if worn or slipping (see welding power source manual).

 

 

 

 

 

 

 

 

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Contents June Visit our website at220 361A Flux Cored Fcaw Welding MIG Gmaw Welding OptionalFrom Hobart to You Table of Contents Page Means Note not safety related Symbol UsageMarks a special safety message Fcaw And Gmaw Gun HazardsEMF Information About PacemakersSpecifications − Safety Information− Installation Duty Cycle And OverheatingThread wire according to Section Installing Gun Into Welding Power SourceTurn off welding power source If existing gun requires removal, see SectionThreading Welding Wire Hold wire tightly to keep it from unraveling− Operation Operating The Gun− Maintenance & Troubleshooting Cleaning Gun LinerReplacing Gun Contact Tip Loosen liner setscrew Remove black sleeving from end of replacement linerReplacing Gun Liner With allen wrench19 mm Replacing Liner O-Ring Replacing Liner O-Ring Replacing Switch And/Or Head Tube Tools Needed Mm, 11/16Removing Gun From Welding Power Source Disconnect weld cable from weld terminal Remove wrapper fromTroubleshooting Routine MaintenanceEach Spool Of Wire Gized wire feeds unevenlyPkg − Parts List− See Table PkgWork like a Pro Page Page Service SupportYour distributor and/or equipment manufacturer’s CallFor assistance in filing or settling claims, contact Transportation Department