Extension Table Assembly

Assembly Note: To insure that you have enough adjustment in the cursor during the final adjustments, at this time you should bolt the guide rail to the front rail with two hex cap screws. Place the fence on the guide rail so that the cursor lines up at four inches. Measure from the saw blade to the fence and adjust the front rail so that you are as close to four inches as possible. You do not have to adjust the cursor at this time. Remove the fence and guide rail and continue with assembly instructions.

5.Bolt the front rail to the right extension wing with one 1/4”-20 x 1-1/4” hex cap screw, two 1/4” flat washer, one 1/4” lock washer, and one 1/4” hex nut.

6.Place the switch bracket assembly behind the hole in the left extension wing.

7.Insert a 1/4”-20 x 1-1/4” hex cap screw and 1/4" flat washer through the guide rail, extension wing, and the switch bracket. Hold in place with a 1/4" flat washer, 1/4" lock washer and 1/4" hex nut.

8.Push the switch bracket up as high as possible and tighten the hex nut firmly.

9.Bolt the rear rail to the table (not to the extension wings at this time) with two 5/16” x 1/2” hex cap screws, and two 5/16” flat washers. These are larger in diameter than the other screws in the hardware package.

Note: It is not critical for the rear rail to be absolutely level. It is, however, important for the rear rail to clear the miter slots and be level as possible.

10.Bolt the rear rail to each extension wing with two 1/4”-20 x 1-1/4” hex cap screws, four 1/4” flat washers, two 1/4” lock washers, and two 1/4” hex nuts.

11.Tighten nuts.

Note: Mount the extension table between the front and rear rails before mounting the front guide rail.

1.Place the extension table upside down on top of the table saw.

2.Place a leg bracket into the outboard end of the table.

3.Mark all holes to be drilled.

4.Pre-drill all marked holes with a 3/16” drill bit approximately 1/2” deep. Do not drill through the table top or table frame!

5.Attach both legs with supplied wood screws, see Figure 3.

6.Carefully turn the table over and place in between the front and rear rail.

7.Use two c-clamps to hold the table in place.

8.Place a straight edge on the saw table and level the extension table to the saw table. Raise or lower the adjustable feet on the extension table legs until the extension table is level with the saw table. Tighten the c- clamps to hold in place.

9.Using the existing holes in the front and rear rail as a guide (two front and two rear), drill through the table frame using a 1/4” drill bit.

10.Attach extension table to the front and rear rail with four 1/4”-20 x 1-1/4” hex cap screws, eight 1/4” flat washers, four 1/4” lock washers, and four 1/4” hex nuts. This hardware is supplied with the extension table.