DeWalt DWS780 Electrical Connection, Accessories Optional Accessories Fig, Unpacking Your Saw

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WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

WARNING: NEVER MAKE ANY CUT UNLESS THE MATERIAL IS SECURED ON THE TABLE AND AGAINST THE FENCE.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

lead from lead-based paints,

crystalline silica from bricks and cement and other masonry products, and

arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

For your convenience and safety, the following warning labels are on your miter saw.

ON MOTOR HOUSING:

WARNING: FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING MITER SAW.

WHEN SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS. DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS. ALWAYS USE PROPER EYE AND RESPIRATORY PROTECTION.

ON MOVING FENCES:

ALWAYS ADJUST FENCE PROPERLY

BEFORE USE. CLAMP SMALL PIECES

BEFORE CUTTING. SEE MANUAL.

ON GUARD:

DANGER–KEEP AWAY FROM BLADE.

ON UPPER GUARD:

PROPERLY SECURE BRACKET WITH BOTH SCREWS BEFORE USE.

ON TABLE: (2 PLACES)

WARNING: FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING MITER SAW. KEEP HANDS OUT OF PATH OF SAW BLADE. DO NOT OPERATE SAW WITHOUT GUARDS

IN PLACE. CHECK LOWER GUARD FOR PROPER CLOSING BEFORE EACH USE. ALWAYS TIGHTEN ADJUSTMENT KNOBS BEFORE USE. DO NOT PERFORM ANY OPERATION FREEHAND. NEVER REACH IN

BACK OF SAW BLADE. NEVER CROSS ARMS IN FRONT OF BLADE. TURN OFF TOOL AND WAIT FOR SAW BLADE TO STOP BEFORE MOVING WORKPIECE, CHANGING SETTINGS OR MOVING HANDS. DISCONNECT POWER BEFORE CHANGING BLADE OR SERVICING. TO REDUCE THE RISK OF INJURY, RETURN CARRIAGE TO THE FULL REAR POSITION AFTER EACH CROSSCUT OPERATION. THINK! YOU CAN PREVENT ACCIDENTS.

ON BASE: (2 PLACES)

Electrical Connection

Be sure your power supply agrees with the nameplate marking. 120 volts, AC means that your saw will operate on alternating current. The switch is susceptible to failure if direct current is used. A voltage decrease of 10 percent or more will cause a loss of power and overheating. All DEWALT tools are factory tested. If this tool does not operate, check the power supply.

Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product.

Recommended accessories for use with your tool are available for purchase from your local dealer or authorized service center. If you need assistance in locating any accessory for your tool, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-DEWALT (1-800-433-9258) or visit our website: www.dewalt.com.

Optional Accessories (Fig. 1)

The following accessories, designed for your saw, may be helpful. In some cases, other locally obtained work supports, length stops, clamps, etc., may be more appropriate. Use care in selecting and using accessories.

Extension Work Support: DW7080

Used to support long overhanging workpieces, the work support is user assembled. Your saw base is designed to accept two work supports, one on each side.

Adjustable Length Stop: DW7051

Requires the use of one Extension Work Support (DW7080) (refer to Figure 1). It is used to make repetitive cuts of the same length from 0 to 42" (107 cm).

Clamp: DW7082 (similar model included)

Used for firmly clamping workpiece to the saw table for precision cutting.

Dust Bag: DW7053 (included with some models)

Equipped with a zipper for easy emptying, the dust bag will capture the majority of the sawdust produced.

Crown Molding Fence: DW7084

Used for precision cutting of crown molding.

SAW BLADES: ALWAYS USE 12" (305 mm) SAW BLADES WITH EITHER 1" (25.4 mm) OR 5/8" (15.88 mm) ARBOR HOLES. SPEED RATING MUST BE AT LEAST 4800 RPM. Never use a smaller diameter blade. It will not be guarded properly. Use crosscut blades only! Do not use blades designed for ripping, combination blades or blades with hook angles in excess of 7°.

BLADE DESCRIPTIONS

APPLICATION

DIAMETER

TEETH

Construction Saw Blades (thin kerf with anti-stick rim)

General Purpose

12" (305 mm)

40

Fine Crosscuts

12" (305 mm)

60

Woodworking Saw Blades (provide smooth, clean cuts)

Fine crosscuts

12" (305 mm)

80

Non-ferrous metals

12" (305 mm)

96

NOTE: For cutting non-ferrous metals, use only saw blades with

TCG (Triple Chip Grind) teeth designed for this purpose.

Unpacking Your Saw

Check the contents of your miter saw carton to make sure that you have received all parts. In addition to this instruction manual, the carton should contain:

1DWS780 miter saw

1DEWALT 12" (305 mm) diameter saw blade In bag:

1 Blade wrench

1 DW7053 dustbag

1 Material clamp

Specifications

CAPACITY OF CUT

50º miter left, 60º miter right, 49º bevel left and right

ANGLE

MAXIMUM CAPACITY OF CUT

 

RESULT

 

 

 

 

 

0° miter

Height

4.4" (112 mm)

Width

9.1" (231 mm)

 

 

 

 

 

Width

13.75" (349 mm)

Height

3.0"

(76 mm)

 

 

 

 

 

 

45° miter

Height

4.4" (112 mm)

Width

5.8" (147 mm)

 

 

 

 

 

Width

9.6" (244 mm)

Height

3.0"

(76 mm)

 

 

 

 

 

 

 

45º bevel – left

Height

3.1" (79 mm)

Width

11.4"

(290 mm)

 

 

 

 

 

Width

13.75" (349 mm)

Height

1.7"

(43 mm)

 

 

 

 

 

 

 

45º bevel – right

Height

2.2" (56 mm)

Width

11.4"

(290 mm)

 

 

 

 

 

Width

13.75" (349 mm)

Height

1.1"

(28 mm)

 

 

 

 

 

 

 

Your saw is capable of cutting baseboard moldings held vertically 0.8" (20 mm) thick by 6.75" (171 mm) tall on a 45º right or left miter, when using the slide lock lever (Fig. 7).

FIG. 1

DW7080

LOCKNUTS

END PLATE

DW7051

KNOBS

BRACKET

DW7082

DW7053

DW7084

FIG. 2

FIG. 3

 

 

C

 

A

 

B

 

E

D

 

E

F

 

 

G

 

H

 

I

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Contents Important Safety Instructions Electrical Connection Accessories Optional Accessories FigSpecifications Unpacking Your SawFeatures and Controls Use of Xpstm LED Worklight System Fig Trigger Switch FigOperation Cutting With Your SawCutting Trim Molding And Other Frames Fig AdjustmentsSupport for Long Pieces Cutting Compound Miters FigMaintenance Troubleshooting Guide SET this Bevel Angle on SAW