I.C.T.C. Holdings Corporation 1000MD owner manual Hydrapulse Membrane Replacement, REF# 46 KIT

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HYDRAPULSE MEMBRANE REPLACEMENT

( REF# 46 - KIT )

TOOLS REQUIRED

-1/4" Allen wrench

-1/2" Open end wrench (2) -4-45-3 (accessory item)

-Torque wrench

49

48

47

50

1-5/16 Inches

Removal

46

1.Remove the eight bolts securing the material head (ref# 27) to the hydraulic head (ref# 51).

2.Remove the material head cushion (ref# 28) and replace with the new one supplied.

3.Place a container under pump to catch hydraulic oil.

4.Gently pull hydrapulse membrane to separate it from the hydraulic head.

5.Remove the nut (ref# 50) on the hydrapulse membrane stem in order to separate the hydrapulse membrane from the hydraulic plastic horn (ref# 47), hydrapulse membrane spring (ref# 48), and spring locator (ref# 49).

6.Clean all parts.

Assembly

1.Place hydraulic plastic horn over the new hydrapulse membrane.

2.Position the spring in the bore of the plastic horn.

3.Install the spring locator over the hydrapulse membrane stem and into the spring. Thread the jam nut (ref# 50 - new one provided) onto the stem.

4.Tighten the jam nut until a measurement of 1-5/16” is obtained. The measurement is taken from the top of the hydraulic horn (ref# 47) to the top of the spring locator ( ref# 49). See diagram above.

5.Check the assembly. The spring must be positioned in the bore of the plastic horn on one end and over the shoulder of the spring locator on the other end. Any stem material protruding past the nut may be ground off ( stem should be just past flush with nut )

6.Place the hydrapulse membrane assembly back into the hydraulic head.

7.Re-install the material head with the eight bolts. Torque to 30 ft. lbs.

8.Refill hydraulic oil tank and "PURGE" system following instructions on page 16.

9.Prime the pump with solvent or water and bring the pump up to full pressure (approximately 2500 psi.). Run the pump on standby ( not triggering gun ) for about 20 minutes, to “break-in” new membrane.

10.Installation is now complete and the pump is ready for use.

H.E.R.O. INDUSTRIES LTD.

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1000MD OWNERS MANUAL - “B” VERSION

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Contents NEW For Hydrapulse B Version Starting with serial R.O. Warranty Table of Contents Important Safety Precautions Always AlwaysSeries Hydrapulse Intake Assembly R.O. Airless Spray PaintingE R a T I N G Instructions Flushing the Unit AT Shutdown Setting UP to SpraySpecial Storage Instructions Or Color ChangeSpecial Notes General Maintenance Instructions For Excellent RESULTS, Read and Practice These Techniques Airless Spray Painting Suggestions and TechniquePoor Good Tailing Good Pattern Fog, Overspray TIP Size For Application Spray TIP SelectionTroubleshooting Hydraulic Intake Valve REF# 59 Pressure Test Hydrapulse Membrane Test Situation Sprayer does not Prime with Paint Puddle of OIL Appearing Under Sprayer During Operation Spray Pattern is Spotty or Uneven REF# 46 KIT Hydrapulse Membrane ReplacementReplacement of Intake Seat REF # Tools Required -1 wrench Outgo Valve REF#REF# Piston RepairsPiston Repairs Pressure Control Valve ZIP TIP INSERT, Available in the Following Sizes Accessories Parts ListIntake Parts Parts ListOutgo Parts 45A TANK, Complete. Includes Ref# Drive Parts 116 PW-4080 Foot PAD, Includes Ref# Parts Schematics 1000MD Partsschematics Authorized Sales and Service Centers U.S.A Southern California Authorized Sales and Service CENTERS- U.S.ANEW York Rhode Island R.O. Industries 2719 Lake City WAY BURNABY, B.C Canada
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