Genie 106730 service manual Electrical Schematic, July

Page 16

NMLKJIHG

P25FS-RD

P26FS-BK

July 2004

200 • Schematics and Hose Drawings

 

 

 

 

Electrical Schematic

FEDCBA

1

Theory of Operation

P24FS-WH

FOOTSWITCH

16

15

20

 

RPMLO

RPMHI

GENERATORON

TS47

 

 

 

 

TS4

 

 

 

ALC-500

 

 

 

 

 

 

 

 

 

 

 

D12

 

 

 

C1P-5

 

C1P-4

C1P-3

C1P-9

 

C2P-7

 

C31EDCWH/BK

C30EDCWH

 

C29MSRD/WH

 

C35RPM BK/RD

 

C45GENGR/WH

1.Turning on the Generator supplies current to the high idle relay

through the diode switching the engine to high RPM. In addition the diode between TB45 and TB29 supplies power to the motor stroke valve switching the motors to high speed/low torque mode.

2.The SX controller is turned ON supplying power to bypass valve

and the change over relay. The EDC valve is switched over to the output of the SX controller.

3.When the AC generator is turned OFF the SX module will ramp

the output to the EDC to threshold preventing cavitation to the hydraulic motor powering the generator. When threshold is reached the bypass valve is turned OFF.

4.The time delay module keeps the SX controller ON for four

additional seconds after the ESTOP is pressed allowing for a controlled ramp down of the generator.

2

3

C1B-5

C1B-4

TB29

 

 

 

PLATFORM

 

 

C1B3-

C1B9-

C2B7-

GROUND

 

 

 

 

 

 

 

3

 

 

 

 

 

1k ohms

124 ohms

 

 

 

 

 

A1

BATTERY +

TB35

TB45

2

 

A2

SENSOR POWER +5 VDC

 

 

 

 

 

 

1

 

A3

BATTERY-

 

 

 

124 ohms

 

 

 

 

 

 

B1

VALVE 0 FWD COIL

 

V151HG GN

 

 

B2

VALVE 1 NC

 

V150HG GN/BK

 

 

B3

DIGITAL OUTPUT BYPASS/OMRON

 

 

 

 

 

 

 

A

RS232TxD

C1 TxD

 

 

 

 

 

 

B

RS232RxD

C2 RxD

 

 

 

 

8N.C.

1N.O.

2COM

TO TB#24

3 GND

5 SW INPUT

 

TO TB#23

Adjustments

1. Connect a digital multimeter (DMM) with a frequency counter to the 110 vac outlet. Adjust the potentiometer until a frequency of

66.5HZ is obtained with no load

on the generator.

4

5

RELAY

1

3

2

4

8

 

 

 

 

 

 

 

 

 

 

5 6 7

CR46

TB31TB30

 

 

C5-20

C5-21

B

C

D

A

C45GEN

C

C3 /BOOT

 

 

 

D1 ANALOG 0 JOYSTICK

GR/WH

 

 

D2 ANALOG 1 NC

 

D3 DIG IN 3 NC

 

 

E1

NOT USED

 

 

E2

NOT USED

 

 

E3

NOT USED

F1 DIG IN 0

F2 DIG IN 1 GENERATOR ON

F3 DIG IN 2

SX Controller

TIME DELAY

Modification note

MODULE 4S

Replace two position terminal strip #45 and use 74911

four position terminal strip in its place. Use the6 name plate from the old two position terminal.

Add three Genie P/N 45762 6 amp 200 PIV diodes in the position shown in the schematic.

7

U4

DRIVE EDCREVERSE

DRIVE EDCFORWARD

VALVE

BYPASS

VALVE

MOTOR STROKE

RELAY

HIGH IDLE

CR4

8

Part No. 106730

Welder Supplement

Image 16
Contents Welder Technical Publications AprilTable of Contents This page intentionally left blank Safety Rules Parts April S-40 and S-45 Chassis Components, Engine SideDescription Qty Following components are located in the ground control boxRev Description 102.1 S-65 Chassis Components102.1 S-65 Chassis Components Rev a Item Part No Description Qty103.1 Chassis Components 103.1 Chassis Components Rev a Description Qty 102314 Enclosure Panel106415 Generator Mount Bracket Bottom 106184 106479104.1 80, S-85 and Z-80 Chassis Components 7056 Squeeze Connector 106077 Squeeze Connector, 0.63 Inch 106104104.1 80, S-85 and Z-80 Chassis Components Rev a 3 2 Platform Components, all Models Rev B Electrical Schematic JulyJuly Schematics and Hose Drawings Rev Description 201.1 Electrical SchematicPage 202.1 S-65 Hoses and Fittings 202.1 S-65 Hoses and Fittings Rev a 89871-4048Genie part numbers 48762 @ 21 inches 94374-6030 Genie part numbers 94358 @ 57 inches 61072-2543203.1 S-45 Hoses and Fittings 102313-2726 203.1 S-45 Hoses and Fittings Rev aGenie part numbers 48756 @ 35 inches 102313-2926 204.1 S-85 Hoses and Fittings 204.1 S-85 Hoses and Fittings Rev a 102313-3126205.1 60/34 Hoses and Fittings 205.1 60/34 Hoses and Fittings Rev a 94374-4830206.1 80/60 Hoses and Fittings 49156-3556 206.1 80/60 Hoses and Fittings Rev aGenie part numbers 48756 @ 64 inches 49156-3756 Schematics and Hose Drawings July Hydraulic Hose and Fitting Cross-referenceHydraulic Hose and Fitting Cross-reference Rev a Genie PN Parker PN Description 48875Genie PN Parker PN Description 48919 207.1 Hydraulic Hose and Fitting Cross-reference Rev a Genie PN Parker PN Description 61259 Genie PN Parker PN Description 83057 Distributed By

106730 specifications

The Genie 106730 is a versatile aerial lift designed to elevate productivity and safety on job sites. Primarily intended for construction, maintenance, and installation tasks, this model stands out due to its robust features and advanced technologies that enhance user experience and operational efficiency.

One of the main highlights of the Genie 106730 is its exceptional lifting capabilities. With a maximum working height of 30 feet and a platform height that allows for safe access to hard-to-reach areas, it significantly reduces the time and effort required for tasks at height. The unit’s compact design makes it ideal for use in confined spaces, yet it does not compromise on stability or lift capacity.

The Genie 106730 is equipped with an intuitive control system that simplifies operations. Operators can easily maneuver the lift, allowing for precise positioning and control. This user-friendly interface is complemented by a variety of safety features, including an automatic leveling system and non-slip platform surfaces, ensuring that workers can complete their tasks without unnecessary risks.

In terms of technology, the Genie 106730 incorporates advanced battery and electric drive systems that provide quiet, emission-free operation. This is particularly advantageous for indoor work or in environmentally sensitive areas. The unit's efficient battery management system maximizes operational time while reducing downtime for charging, enhancing productivity on the job site.

Durability is another critical characteristic of the Genie 106730. Constructed with high-quality materials, it withstands the rigors of tough work environments while requiring minimal maintenance. The lift’s design includes protective features that safeguard against wear and tear, which contributes to its longevity and reliability over time.

Moreover, the Genie 106730 is equipped with various accessories that enhance its utility, such as extendable platforms and tool trays, allowing workers to have all their necessary equipment within reach during operation.

Overall, the Genie 106730 stands as a testament to innovation in aerial lift design. Its combination of safety, user-friendliness, technology, and durability makes it an essential tool for any team looking to improve their efficiency when working at height. Whether for construction, maintenance, or facility management tasks, the Genie 106730 delivers unmatched performance and adaptability, ensuring that it meets the diverse needs of professionals across various industries.