Harbor Freight Tools 97719 operating instructions General Operating Instructions, See Figure B

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General Operating Instructions

Protective gear must be worn when using the Arc Welder; ANSI-approved, arc shaded, eye protection, a full face shield, heavy-duty work gloves, a welding apron, NIOSH-approved respirator, and heavy-duty work clothes without pockets should be worn when using this product. Do not look at the ignited arc without eye protection. Light from the arc can cause permanent damage to the eyes. Light from the arc can burn the skin. Do not breathe arc fumes.

1.The duty cycle defines the number of minutes, within a 10 minute period, during which a given Welder can safely produce a particular welding current. For example:

At a 10% duty cycle (at 130 Amps AC), actual welding can occur for one minute and then the welder must cool for nine minutes.

At a 15% duty cycle (at 100 Amps DC), welding can occur for 1.5 minutes and then the welder must cool for 8.5 minutes.

Failure to carefully observe duty cy- cle limitations can stress a Welder’s power generation system, contribut- ing to premature Welder failure.

2.This Welder is equipped with an inter- nal thermal protection system to help prevent damage to the unit. When the Arc Welder overheats the Yellow Lamp (24) is illuminated on the con- trol panel and the unit automatically shuts down. Then the unit returns to service when it cools down and the Yellow Lamp turns off automatically.

(See Figure B.)

Once the unit returns to service, follow a more conservative duty cycle routine to help prevent excess wear to the Welder.

3.Determine whether AC or DC welding is to be used.

4.Connect the Grounding Cable with Clamp (34) and Welding Cable with Electrode Holder (33) for either AC or DC operation. (See Figure B.)

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE B

POWER ON GREEN LAMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(23)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMAL OVERLOAD YELLOW LAMP

 

 

 

 

 

 

 

 

 

 

 

 

 

DC CABLE CONNECTION KNOB

 

 

(22)

(24)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECT WELDING CABLE (33) HERE

POWER SWITCH KNOB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(25)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC CABLE CONNECTION KNOB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(22)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECT GROUND CABLE (34) HERE

AMPERAGE CONTROL KNOB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC CABLE CONNECTION KNOB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(26)

 

 

 

 

 

 

 

 

(22)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECT WELDING CABLE (33) HERE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC CABLE CONNECTION KNOB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(22)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECT GROUND CABLE (34) HERE

SKU 97719

For technical questions, please call 1-800-444-3353.

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Contents ARC Welder For technical questions or replacement parts, please callContents Save This Manual General Safety RulesPower tool use and care Electrical safetyPersonal safety Service Specific Safety RulesREV 09d For technical questions, please call For technical questions, please call Unpacking SpecificationsInitial Set Up Instructions AssemblyOperating Instructions Workpiece and Work Area Set UpSKU For technical questions, please call General Operating InstructionsSee Figure B SKU 97719 For technical questions, please call See Assy. DiagramMaintenance And Servicing Troubleshooting Description Qty Parts listAssembly Diagram Record Product’s Serial Number Here Limited 1 Year / 90 day warranty