General Welding
Operations
Becoming a good welder takes a lot of practice and experience. If you are a novice, read books and get help from an experienced welder before beginning a welding operation.
Practice on scrap metal and expect to spend con- siderable time learning the many aspects of good welding.
Although it is beyond the scope of this manual to instruct how to weld, here are some general steps for successful welding:
1.Read and understand this manual and ensure that all safety instructions are followed.
2.Establish a safe and efficient welding envi- ronment and ensure that you are properly protected for the welding operation. Ensure that there is a working fire extinguisher read- ily available.
3.Have an experienced welder stand by to assist if needed.
4.Select the correct electrode, tungsten rod, and filler metal type and size for your welding project.
5.Choose the correct amperage output and be aware of the duty cycle for this amperage.
6.Decide which type of weld is correct for your project and properly prepare the metal.
7.Select the correct settings on the front control panel for your welding operation.
8.Make sure all connections, hoses, gas cylin- der, and grounds are correct and secure.
Note: Insert the welding cable connectors into the welder output sockets and twist clockwise until fully secure. For TIG weld- ing, connect the additional remote connector (torch or foot) and gas hose to the appropri- ate connections.
9.Stay aware of the work environment around you as you weld, and ensure that flying sparks do not start a fire.
10.Look slightly ahead of the arc. Even with the protection of the welder's hood, looking directly at the arc can damage your eyes.
11 . Listen to the sound of the weld. Each type of weld has its own distinct sound when it is progressing correctly.
12.During at least one hour after the welding operation is complete, check for smoldering material or fire.
H8154 AC/DC Stick/TIG Welder |