Hobart Welding Products 500 manual Table of Contents

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The following terms are used interchangeably throughout this manual:

MIG = GMAW

WARNING

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS

1

1-1. Symbol Usage

1

1-2. Arc Welding Hazards

1

1-3.

Additional Symbols for Installation, Operation, and Maintenance

3

1-4.

Principal Safety Standards

3

1-5. EMF Information

4

SECTION 1 – CONSIGNES DE SECURITE

5

1-1.

Signification des symboles

5

1-2.

Dangers relatifs au soudage à l’arc

5

1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement

 

et la maintenance

7

1-4.

Principales normes de sécurité

8

1-5.

Information sur les champs électromagnétiques

8

SECTION 2 – DEFINITIONS

9

2-1.

General Precautionary Label

9

2-2.

Input Connection Label

10

2-3.

Electric Shock And Airflow Label

10

2-4. Nameplate Safety Symbols

10

2-5. Manufacturer’s Rating Labels For CE Products

11

SECTION 3 – INSTALLATION

12

3-2. Duty Cycle And Overheating

12

3-4.

Selecting A Location

13

3-6.

Tipping

14

3-7. Selecting And Preparing Weld Output Cables

15

3-9. Connecting To Weld Output Terminals

16

3-10.Remote Amperage Control Receptacle

17

3-12.Connecting Input Power

18

SECTION 4 – OPERATION

20

4-1.

Controls

20

4-2. Amperage Adjustment Control

20

4-3. Remote Amperage Switch

21

4-4. Power Switch

21

4-5. Ammeter And Voltmeter (Optional)

22

SECTION 5 – MAINTENANCE & TROUBLESHOOTING

22

5-2.

Overload Protection

23

SECTION 6 – ELECTRICAL DIAGRAM

24

SECTION 7 – PARTS LIST

26

OPTIONS AND ACCESSORIES

 

WARRANTY

 

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Contents OM-201 ProcessesDescription From Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Definitions General Precautionary Label? a Nameplate Safety SymbolsInput Connection Label Electric Shock And Airflow LabelSymbols And Definitions Manufacturer’s Rating Labels For CE Products60-550A Installation SpecificationsDuty Cycle And Overheating Movement Location And Airflow Volt-Ampere Curves Selecting a LocationDimensions And Weights Be careful when placing or moving unit over uneven surfacesTipping Selecting And Preparing Weld Output Cables 45 m 60 m 70 m 90 m 105 m 120 m Connecting To Weld Output TerminalsWeld Cable Sizes 150 ft 200 ft 250 ft 300 ft 350 ftRemote Amperage Control Receptacle Electrical Service GuidePlacing Jumper Links Connecting Input PowerConnecting Input Power Amperage Adjustment Control OperationControls Power Switch Remote Amperage SwitchAmmeter And Voltmeter Optional Maintenance & TroubleshootingRoutine Maintenance Disconnect power before maintaining MonthsTroubleshooting Table Overload ProtectionTrouble Remedy Circuit Diagram Electrical DiagramOM-201 444 Main Assembly Parts ListParts For Optional Equipment Panel, Front w/Components -1 Item Panel, Rear w/Components -1 Item Transformer & Amplifier, Power Main 50 Hz Support ServiceHobart Welding Products Contact your Distributor for