Plunge Router manual 9/7/07 16:14 Page 3
General safety precautions
Note: To reduce the risk of injury, fire, and related accidents, follow these IMPORTANT safety tips.
1.Keep work area clear.
2.Do not use electric power tools in wet or very damp locations, near flammable materials, or combustible gasses.
3.Keep children away from the work area when using electric power tools.
4.When not in use, electric power tools should be stored in a dry location and locked away to avoid accidental or unqualified use.
5.Do not
6.Do not operate power tools while wearing loose clothing. Wear proper work clothes, shoes, headgear, and gloves.
7.Wear safety glasses at all times and a face mask to avoid inhalation of fine dust.
8.Properly maintain the mains power cable. Inspect for fraying or loose insulation or damaged plugs. Do not pull the mains cable out of the socket by pulling on the cable. Keep cord away from caustic chemicals, high temperatures, and sharp objects. Do not carry the tool by the mains power cable.
9.Ensure that all work pieces are properly anchored or clamped down before using electric power tools.
10.Adopt a comfortable working position when operating power tools to avoid slipping.
11.Inspect router bits before each use. Do not use bits that are dull or that have damaged cutting edges. Unplug tool before installing or changing router bits. Unplug tool when not in use.
12.Inspect tools before using for loose guides, or other parts. Tighten where necessary.
13.Remember to remove adjustment tools and wrenches before using.
14.Unplug tool before performing regular maintenance and cleaning.
15.Keep your mind on the job at hand and stay alert. Never operate power tools while tired or under the influence of alcohol, drugs or medication.
Specific Safety Precautions
Note: To reduce the risk of injury, fire, and related accidents, follows these IMPORTANT safety tips
1.Router bits are very sharp. Use gloves when inserting and removing bits.
2.Examine each router bit carefully before using. Replace cracked, damaged, or dull bits, and dispose of them safely.
3.Check over the work piece to ensure it is free from nails or screws. The router bit rotates at 22,000 rpm and can shatter if it encounters foreign particles, which can cause serious injury.
4.Hold the router tightly with both hands when in use.
5.Keep hands and clothes away from rotating components.
6.Be careful to keep the router bit clear of any objects or work pieces before starting the router. Ensure that the router is up to speed before engaging the work piece. If the router bit shows signs of ‘wobbling’, carefully re- insert it before using.
7.Check for correct feed direction (see diagram)
8.The Lucas Plunge Router is equipped with a safety switch button on the right handle. To operate, depress the safety switch then pull back on the trigger. To turn off, simply release the trigger.
9.During use, the router bit can become very hot. Use care and allow a few minutes for it to cool down before removing or changing the bits.
Using your Lucas Plunge Router
Before attempting to insert or remove a router bit, unplug the tool from the wall socket.
1/2” shaft router bit: (see Fig. 1)
Fig. 1
Insert the router bit into the
1/4” and 3/8” router bit
For router bits with a 1/4” or 3/8” shaft, first insert the corresponding collet adapter (included).
Then insert the bit into the adapter. Depress the shaft lock button to lock the shaft while you tighten the collet chuck with the wrench (included).
Reverse the above procedure to remove the bits
Setting the plunge depth
Fig. 2
1.Install the desired plunge bit
2.Unlock (lift) the router height locking lever next to the right handle
3.Raise the motor housing by slacking off the large upper limit setting knob (Fig. 3) to a height that allows the base of the bit to be just slightly higher than the base of the router.
4.Place the router on a solid, flat surface.
5.Lower the router until the tip of the router bit is in contact with a flat surface, and then lock down the router
6.Lower the brake knob screw until it presses firmly against the shortest of the three stop settings (note: press the brass brake knob release button to allow it to turn more freely).
7.Note: the brake knob screw aligns with the measurement gauge on the side of the housing.
8.Use the measurement gauge to raise the brake knob a distance equal to the total depth desired. (Note: the total plunge depth must not exceed the length of the cutting edge of the router bit.)
Safety note
Fig. 3
On any one pass, the maximum plunge depth must not exceed 9/16” or 15mm. The