Telit Wireless Solutions GE864 manual Thermal Design Guidelines

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GE864 Hardware User Guide

1vv0300694 Rev.10 - 10/06/08

5.2.2 Thermal Design Guidelines

The thermal design for the power supply heat sink should be done with the following specifications:

• Average current consumption during transmission @PWR level max:

500mA

• Average current consumption during transmission @ PWR level min:

100mA

•

Average current during Power Saving (CFUN=5):

4mA

•

Average current during idle (Power Saving disabled)

24mA

NOTE: The average consumption during transmissions depends on the power level at which the device is requested to transmit by the network. The average current consumption hence varies significantly.

Considering the very low current during idle, especially if Power Saving function is enabled, it is possible to consider from the thermal point of view that the device absorbs current significantly only during calls.

If we assume that the device stays into transmission for short periods of time (let’s say few minutes) and then remains for a quite long time in idle (let’s say one hour), then the power supply has always the time to cool down between the calls and the heat sink could be smaller than the calculated one for 500mA maximum RMS current, or even could be the simple chip package (no heat sink).

Moreover in the average network conditions the device is requested to transmit at a lower power level than the maximum and hence the current consumption will be less than the 500mA, being usually around 150mA.

For these reasons the thermal design is rarely a concern and the simple ground plane where the power supply chip is placed can be enough to ensure a good thermal condition and avoid overheating. For the heat generated by the GE864-QUAD / PY, you can consider it to be during transmission 1W max during CSD/VOICE calls and 2W max during class10 GPRS upload.

This generated heat will be mostly conducted to the ground plane under the GE864-QUAD / PY; you must ensure that your application can dissipate it.

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Contents GE864 Hardware User Guide GE864 Hardware User Guide This document is relating to the following productsContents 10.3 10.110.2 10.4Safety Recommandations Packing systemDisclaimer Overview GE864-QUAD / PYGE864 Mechanical Dimensions Length 30 mm Width ThicknessGE864 module connections PIN-OUTGpio Reserved Vbatt BGA Balls Layout TOP ViewReserved Hardware Commands Turning on the GE864-QUAD / PY10k Hardware Unconditional Restart Turning OFF the GE864-QUAD / PYHardware shutdown 10k Power Supply Power Supply RequirementsGeneral Design Rules Electrical Design Guidelines1.2 + 12V input Source Power Supply Design Guidelines GE864 Hardware User Guide Battery Source Power Supply Design Guidelines Battery Charge control Circuitry Design Guidelines GE864 Hardware User Guide Thermal Design Guidelines Power Supply PCB layout Guidelines Antenna GSM Antenna RequirementsGSM Antenna PCB line Guidelines Antenna Line on PCB RequirementsGSM Antenna Installation Guidelines Absolute Maximum Ratings -Not Functional Logic level specificationsCurrent characteristics Operating Range Interface levels 2.8V CmosSignal Min Max Reset signalSignal Function Bga Ball Operating Range Interface levels 2.8V Cmos Level Min Max Serial PortsAbsolute Maximum Ratings -Not Functional ParameterMin Max Signals of the GE864 serial port are RS232 level translation GE864 Hardware User Guide 5V Uart level translation GE864 Hardware User Guide Audio Section Overview External AmplifierInput Lines Microphone Short descriptionInput Lines Characteristics Micmt 1st differential microphone pathOutput Lines Speaker Output Lines Characteristics External SIM Holder ImplementationGeneral Purpose I/O OnoffPict01 Operating Range Interface levels 1.8V Cmos Level Min Max Gpio Logic levelsAbsolute Maximum Ratings -Not Functional Parameter Min Max Using a Gpio Pad as Input Using a Gpio Pad as OutputUsing the Alarm Output GPIO6 Using the RF Transmission Control GPIO4Using the Rftxmon Output GPIO5 Using the Buzzer Output GPIO7 AT#SRP=3Magnetic Buzzer Concepts Working Current Influence Power Supply InfluenceFrequency Behaviour Using the Temperature Monitor Function Allowed GpioIndication of network service availability LED status Device StatusVAUX1 power output RTC Bypass outDescription DAC and ADC sectionDAC Converter Min Max UnitsLow Pass Filter Example Command is AT#DAC=enable,valueEnabling DAC Using ADC Converter ADC Converter12.1General Module finishing & dimensionsMounting the GE864 on your Board Recommended foot print for the application GE864 Top ViewSuggested Inhibit Area Top ViewDebug of the GE864 in production StencilMetal pad diameter B mm PCB pad designBall pitch mm Solder resist opening diameter a mm Lead free Solder pasteFinish Layer thickness µm Properties Solder paste Sn/Ag/Cu12.1.8 GE864 Solder reflow Following is the recommended solder reflow profilePacking system 12.2.1 GE864 orientation on the tray Moisture sensibility Conformity Assessment Issues Safety Recommandations Document Change Log Revision Date Changes

GE864 specifications

The Telit Wireless Solutions GE864 is a compact yet robust cellular module designed for a wide range of M2M (Machine-to-Machine) applications. As part of the Telit family, the GE864 is particularly notable for its small form factor, reliability, and versatility, making it an ideal choice for various industries including automotive, healthcare, and utilities.

One of the standout features of the GE864 is its integrated GPRS capabilities, allowing devices to connect to cellular networks seamlessly. With a maximum data rate of 85.6 kbps for downlink and 42.8 kbps for uplink, this module facilitates efficient data transmission, suitable for applications that require real-time data monitoring and control.

The GE864 supports multiple frequency bands, ensuring global compatibility. It can operate on GSM/GPRS networks, enhancing its usability across different regions. This multi-band support allows developers to deploy their solutions in diverse markets without modifying the hardware, thus saving both time and resources.

Power management is another critical area where the GE864 shines. The module comes equipped with advanced power-saving features, allowing it to operate effectively in battery-powered applications. Notable features include sleep modes and intelligent power management protocols that help extend battery life while maintaining reliable connectivity.

In terms of physical specifications, the GE864 has a compact design, measuring only 29x38 mm, which is essential for integration into space-constrained environments. This makes it particularly well-suited for applications in remote monitoring, asset tracking, and utility metering.

The module supports a range of interfaces, including UART, USB, and I2C, providing developers with the flexibility to connect various peripheral devices and sensors. This versatility enables the creation of customized solutions tailored to specific application needs.

Furthermore, the GE864 is designed to meet rigorous quality and durability standards, making it suitable for use in harsh environments. Its resilience to extreme temperatures and vibrations ensures dependable performance in challenging conditions, which is often a requirement in industrial and automotive applications.

In summary, the Telit Wireless Solutions GE864 is a feature-rich cellular module that combines compact design with robust performance and versatility. Its advanced connectivity options, efficient power management, and reliable operation make it an invaluable asset for businesses looking to develop innovative M2M solutions. Whether it’s for smart cities, telematics, or healthcare applications, the GE864 is engineered to meet the demands of today's connected world.
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