Festool PI574447, PN574447 Operation, Overview, General Notes, and Tips, Plug-ItPower Cord

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Operation

Overview, General Notes, and Tips

Because the look and feel of the Domino joiner may already be familiar to you, or similar to other tools you may have used in the past, you might be tempted to forego a basic introduction to using the tool. However, unlike other tools of similar look and feel, the Domino machine is extremely precise in its operation. For this reason, it is recommended that you spend some time practicing using the Domino joiner before you begin using it for your fine woodworking projects.

For best results, observe the following tips: ►► Always secure the workpiece firmly.

►► Hold the Domino Joiner firmly by the front handle and loosely by the rear handle. This keeps control of the joiner at the front without biasing the main body skewed from the fence.

►► Plunge the mortising bit into the workpiece with a slow and steady pace.

Choosing the Right Domino Tenon Size

Because the Domino system is a form of the classic mortise and tenon joinery, it should follow much of the same guide- lines of mortise and tenon joinery. Here are some guidelines to assist you in making your choices:

►► When the strength of your workpieces is comparable to the strength of the Domino tenon (e.g. general hard woods) then the thickness of the Domino tenon should be

approximately 1/3 the thickness of the workpieces.

►► For softer woods, such as pine, the joint will be stronger when the tenon is 1/3 or slightly less.

►► For plywoods, especially low-grade construction plywoods, the Domino tenon is much stronger than the surrounding wood, so it is best to maximize the strength of the sub- strate by minimizing the thickness of the tenon.

Domino Tenon Placement Guidelines

There are no steadfast rules on where tenons should be placed, especially when they are used for alignment pur- poses. For edge joining boards, a typical placement might be 6 to 8 inches apart.

However, when tenons are used to strengthen a joint, you might be tempted to place the tenons too close together. This can actually weaken the joint by removing too much of the substrate material.

►► A wide mortise weakens the substrate, so it is better to have several narrow mortises with uncut space in between, than it is to have a single wide mortise with several tenons side-by-side.

►► When placing several tenons close together, leave at least the thickness of a tenon between mortise holes. As a general rule, this means the minimum tenon spacing should be about 8 mm to 14 mm, but they can be spaced much wider.

►► When creating stacked mortises for extra thick lumber, an extension of the “1/3 rule” mentioned above still applies. Specifically, the distance between mortises, and the

distance between a mortise and the wood surface should all be equal to (or larger than) the thickness of the tenon.

Minimum spacing

equal to one

domino thickness

Minimum Spacing

Equal to Domino

Thickness

Plug-It®Power Cord

The Domino joiner comes equipped with a removable Plug-It power cord. To install the power cord, insert the cord into the inlet on the tool with the key and keyway of the plug aligned with the key and keyway of the port. Then twist the locking ring a full ¼-turn until they lock. Reverse the procedure to remove the cord.

Notice: Failure to fully lock the plug into the recep- tacle will damage both the plug and the receptacle.

Key

Keyway

Twist to

Lock

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Domino XL DF700

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Contents Domino XL DF Tenon Joiner Supplemental User’s Manual Limited Warranty Contents About This ManualGeneral Power Tool Safety Warnings Save all warnings and instructions for future referenceTechnical Specifications Specific Safety Rules for Tenon JoinersRespiratory Exposure Safety Warnings Tool DescriptionFunctional Description Setting Up a New Domino Joiner SetupSetting the Fence Angle Setting the height Setting the Fence HeightSetting the Mortise Width Height StopSetting the Mortise Depth Changing the Mortising BitOperation Plug-ItPower CordDomino Tenon Placement Guidelines Overview, General Notes, and TipsUsing the Stop Pins Using Dust ExtractionUsing the Base Support Bracket DF 500 versus DF 700 Setup Using the Optional Cross StopsUsing the Vertical Alignment Marks SetupInstalling the Trim Stop Using the Optional Trim StopUsing the Optional Hand Rail Fence Setting the Stop WidthEdge Joining Boards ApplicationsMaking Miter Box Joints Machining the Captive-Side Mortises Making Butt Box JointsMachining the Cap-Side Mortises Mitered Frames Making Frame JointsButt Joint Frames Cope and Stick Stile and Rail FramesMaking Carcase Butt Joints Vertical Side Piece Horizontal Shelf PieceShortening a Domino Tenon’s Length Making Lock Tenon JointsTips for Applying Glue Routine Maintenance MaintenanceCleaning and Maintenance Calibration Procedure Calibrating the Sight GaugeTroubleshooting Symptom Possible Causes