MAINTENANCE
SWITCH REPLACEMENT
See Figure 16.
1.Before attempting to replace the switch on your router, you must know the model of your router (Model No. R160 or Model No. R165). To replace switch, follow the steps and illustrations below.
2.UNPLUG YOUR ROUTER.
WARNING:
Failure to unplug your router could result in accidental starting causing serious injury.
3.Remove screws (A) and handle cover (B). See Figure 16.
4.NOTE THE LOCATION OF THE MOLDED BEND RELIEF (C) ON THE POWER HANDLE CORD. ALSO
NOTE ALL WIRING IN THE HANDLE AND HOW EACH LEAD IS CONNECTED TO THE SWITCH. Connections and wiring position must be identical when installing new switch. See Figure 16.
5.Remove leads from switch (D) by inserting a 1/32 in. diameter nail or pin into switch lead receptacle and pulling on lead as shown in figure 16. Remove nail or pin with a twisting, pulling motion.
6.Make lead connections to new switch. Push each lead as far as possible into proper switch receptacle. Pull on leads to check lead connections with lead receptacles.
7.Locate switch in handle and place leads so they won't be pinched or contact screws when handle cover is replaced.
8.Make sure molded bend relief (C) is correctly positioned in switch handle, then replace handle cover and screws.
9.Tighten all screws securely.
POWER HANDLE CORD | SWITCH REPLACEMENT FOR MODEL NO. R160 | 1/32 INCH DIAMETER |
C |
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D | B | NAIL OR PIN |
| BLACK LEAD |
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A
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| WHITE LEAD | |
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| SWITCH | |
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POWER HANDLE CORD | SWITCH REPLACEMENT FOR MODEL NO. R165 | |||
| BLACK LEAD 1/32 INCH DIAMETER | |||
| C |
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| NAIL OR PIN | ||
| D | B | WHITE LEAD | |
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A |
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RED |
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WORKLIGHT LEAD |
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RED POWER |
| SWITCH |
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CORD LEAD | RED | Fig. 16 | |
| WORKLIGHT LEAD | ||
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