Hobart Welding Products 250A manual Service, Support

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Warranty Questions?

Call

1-877-HOBART1 for your local Hobart distributor.

Effective January 1, 2004

5/3/1 WARRANTY applies to all Handler 125, 135 and 175 models, Airforce 250, 250A, 375, 400 and 625 models, and Champion 4500 and 10,000 models, Beta-Mig 1800, Champ 1435, 2060, 8500 models, Ironman 210 and 250 models, Stickmate models, Tigmate models, and HSW-15 and HSW-25 spot welder models effective with Serial No. KK200262 and newer.

This limited warranty supersedes all previous Hobart warranties and is exclusive with

no other guarantees or warranties expressed or implied.

Hobart products are serviced by Hobart or Miller Authorized Service Agencies.

Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions? Contact your distributor or call 1-800-332-3281. The expertise of the distributor and Hobart is there to help you, every step of the way.

LIMITED WARRANTY − Subject to the terms and conditions below, Hobart/Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Hobart equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Hobart. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Hobart/Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Hobart/Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Hobart/Miller will provide instructions on the warranty claim procedures to be followed.

Hobart/Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the date that the equipment was delivered to the original retail purchaser, or one year after the equipment is sent to a North American distributor or eighteen months after the equipment is sent to an International distributor.

1.5 Years — Parts and Labor

*Original Main Power Rectifiers

*Transformers

*Stabilizers

*Reactors

2.3 Years — Parts and Labor

*Drive Systems

*PC Boards

*Rotors, Stators and Brushes

*Idle Module

*Solenoid Valves

*Switches and Controls

*Spot Welder Transformer

3.1 Year — Parts and Labor Unless Specified

(90 days for industrial use)

Hobart’s 5/3/1 Limited Warranty shall not apply to:

1.Consumable components such as contact tips, cutting nozzles, slip rings, drive rolls, gas diffusers, plasma torch tips and electrodes, weld cables, and tongs and tips, or parts that fail due to normal wear. (Exception: brushes, slip rings, and relays are covered on Hobart Engine-Driven models.)

2.Items furnished by Hobart/Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.Equipment that has been modified by any party other than Hobart/Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

HOBART PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Hobart’s/Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Hobart/Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Hobart/Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Hobart’s/Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Hobart/Miller authorized service facility as determined by Hobart/Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL HOBART/MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY.

*Motor-Driven Guns

*MIG Guns/TIG Torches

*Relays

*Contactors

*Regulators

*Water Coolant Systems

*Flowgauge and Flowmeter Regulators (No Labor)

*HF Units

*Running Gear/Trailers

*Plasma Cutting Torches

*Remote Controls

*Replacement Parts (No labor)

*Accessories

*Field Options

(NOTE: Field options are covered for the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

4.Engines, batteries and tires are warranted separately by the manufacturer.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND

ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY HOBART/MILLER IS EXCLUDED AND DISCLAIMED BY Hobart/Miller.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

hobart retail 3/04

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Contents Description ProcessesFrom Hobart to You Table of Contents Page Cutting can cause fire or explosion Symbol UsageMarks a special safety message Plasma Arc Cutting HazardsNoise can damage hearing Exploding Parts can injureFlying Sparks can cause injury ARC Rays can burn eyes and skinCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers Identifie un message de sécurité particulier Signification des symbolesLE Coupage présente un risque de feu ou d’explosion UNE Décharge Électrique peut entraîner la mortLE Plasma D’ARC peut entraîner des blessures Risque de blessure en casLE Bruit peut endommager l’ouïe LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LES Bouteilles peuvent exploser si elles sont endommagéesDES Pieces Chaudes peuvent pro- voquer des brûlures graves DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques I1max − DefinitionsI1eff Duty Cycle And Overheating − InstallationSpecifications For Power Source Specifications For TorchMovement Location And Airflow Torch Dimensions And WeightDimensions And Weight Selecting a LocationConnecting Input Power Connecting Work Clamp− Operation Trigger Safety LockControls Sequence Of Operation Pilot arc starts immediately when trigger is pressed197 196 Months − Maintenance & TroubleshootingChecking Torch Shield Cup Shutdown System Trouble Light And Checking Shield Cup Shutdown SystemTorch Connections Torch And Work Cable ConnectionsWork Cable Connections Checking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsTroubleshooting Power Source Troubleshooting Torch Circuit Diagram − Electrical DiagramMain Assembly − Parts ListDia Part Description Quantity Mkgs Ring 196935 196929 197567 196926 196925 196927 RingCup 196928 Page Page Support ServiceHobart Welding Products Contact your Distributor for
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