Stanley Black & Decker DH3500, DH9000, DH1500 user manual First 10 / 20 Hours of OPERATION, Check

Page 13

OPERATION

Check the chain adjustment bolts and secure the nuts if required.

Check the Housing Cover plate bolts and tighten if needed. Check the hydraulic hoses, fittings and valves for any leaks and repair as required.

With the machine turned off, oil the chain over the top sprocket with a heavy duty gear oil such as Mobil Gear 600 Series. Refer to the table below for recommended chain oil.

Ambient Temperature

Lubricant Rating (SAE)

Viscosity Grade

(Hydraulic Fluid)

 

 

 

 

 

23° - 41°F / -5° - +5°C

20

46 - 68

41° - 104°F / 5° - 40°C

30

100

 

 

 

104° - 122°F / 40° - 50°C

40

150 - 220

 

 

 

122° - 140°F / 50° - 60°C

50

320

 

 

 

FIRST 10 / 20 HOURS OF OPERATION, CHECK

With the drop hammer in a vertical position and the carrier turned off remove the Housing Cover plate. Check the chain tension. The chain should move about 1/2 inch/10-15 mm at its center point. To adjust the chain, loosen the Tensioning Bolt lock nuts (Item 32 DH1500 or Item 30 DH3500) and the Clamp Nut (Items 41-42 DH1500 or Items 34-35 DH3500). Adjust the Tension Bolts evenly (so that the lower shaft/ sprocket are kept parallel). See Figure 4 below.

Note: The above check should be performed at 10 hour intervals of operation until the chain beds in. After 20 hours the inspection can be performed monthly or based on every 100 hours of operation.

Lower

Sprocket

Spacer

Sprocket

Adjuster

Shaft

Bracket

Nut

 

 

Half Nut

Bearing

Washer

 

Bearing

Nut

Nut

Washer

Washer

Hex Head Setscrew

Hex Head Setscrew

(Long)

(Short)

Figure 4. Lower Sprocket Assembly

Remove the rubber inspection cover at the top of the drop hammer and check that the motor nut is tight. Replace the inspection cover.

Standing clear of the machine, start the drop hammer and SLOWLY rotate the chain until the chain Connecting Plate Assembly is accessible. Turn the carrier off and disconnect hydraulic hoses.

Check this assembly for signs of excessive wear, and replace as required.

Lubricate this assembly and the chain. Refer to the table on the previous page.

Replace the Housing Cover.

Tip the drop hammer forward and slide the weight out as described Adjusting Impact section of this manual.

Inspect the Hammer Connecting Pin and replace if excessively worn.

Liberally grease the Hammer Connecting Pin USE A LITHIUM BASED GREASE WITH NGLI 1 or 2 RATING (Mobilgrease HP or Shell Alvania EP) and replace the hammer as described in Adjusting Impact section of this manual.

It is worthwhile at this stage to dress the hammer tip and remove any excessive burring.

TRAVEL AND STORAGE

1.Ensure the travel lock is installed before transporting the drop hammer.

DH USER MANUAL 13

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Contents Safety, Operation and Maintenance Page Table of Contents Weisbeck, Andy Declaration of ConformityLocal Safety Regulations Safety SymbolsSafety Precautions Be Thoroughly Trained Before Operating the Unit Alone Obey Safety RulesKnow the Work Conditions Safety Precautions Tool Stickers & Tags Specification PlateOperation Tool InstallationSKIDSTEER, Backhoe or Excavator Size Test the Hydraulic SystemOperation Mounting to the CarrierDaily Inspection Adjusting ImpactGeneral Technique for Breaking Slab First 10 / 20 Hours of OPERATION, Check Problem Cause Solution TroubleshootingDimensions and Weights SpecificationsDH1500 Parts Illustration SHT No Qty Description DH1500 Parts ListDH3500 Parts Illustration DH3500 Parts List DH9000 Parts Illustration DH9000 Parts List Stanley Hydraulic Tools SE Naef Road Milwaukie, Oregon

DH3500, DH1500, DH9000 specifications

Stanley Black & Decker, a leading name in power tools and home improvement products, has introduced a series of high-performance air compressors that cater to various needs. Among these are the DH9000, DH1500, and DH3500 models, each packed with unique features and innovative technologies designed to enhance efficiency and ease of use.

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