Miller Electric M-25 manual Duty Cycle And Overheating, Installing Gun

Page 8

3-2. Duty Cycle And Overheating

 

. See Section 3-1. Specifications for amperage rating and duty cycle.

Y Exceeding duty

cycle

can

 

 

damage unit

and

void

 

 

warranty.

 

 

 

 

 

 

 

Definition

0

10

Minutes

Duty Cycle is percentage of 10 minutes that gun can weld at rated load without overheating.

.023 To .045 in (0.6 To 1.1 mm)

Hard Or Flux Cored Wires

100% Duty Cycle At 200 Amperes

Using CO2

100% Duty Cycle At 150 Amperes

Using Mixed Gases

Continuous Welding

.023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires

60% Duty Cycle At 300 Amperes

Using CO2

60% Duty Cycle At 200 Amperes

Using Mixed Gases

6 Minutes Welding

4 Minutes Resting

Overheating

0

A or V

 

15

 

OR

Minutes

Reduce Duty Cycle

 

sduty1 5/95

3-3. Installing Gun

4

1

3

 

1Gun Securing Knob

2Gun End

Loosen knob. Insert gun end until it bottoms against drive assembly. Tighten knob.

3 Gun Trigger Plug

Insert into receptacle, and tighten threaded collar.

4 Friction Terminals

Some applications will require cutting off trigger plug and installing 0.250 female friction terminals onto end of leads.

See wire feeder manual for threading procedure.

2

804 465-A

OM-227 796 Page 4

Image 8 Contents
2006−05 From Miller to You Table of Contents Page Gmaw Gun Hazards Symbol UsageMarks a special safety message About Pacemakers EMF InformationCalifornia Proposition 65 Warnings Specifications − Safety Information− Installation Installing Gun Duty Cycle And Overheating− Operation Operating The Gun− Maintenance & Troubleshooting Turn off welding power source/wire feederReplacing Switch And/Or Head Tube Routine Maintenance Each Spool Of WireTroubleshooting Gized wire feeds unevenly− Parts List M-25 Gun+OPTIONAL Service SupportOwner’s Record