Miller Electric A1D-4RV, A1D-4RW manual Operation, Maintenance and Troubleshooting

Page 12

SECTION 4 – OPERATION

4-1. Safety Equipment

1

2

3

Wear the following while welding:

 

1

Dry, Insulating Gloves

 

 

 

 

 

 

2

Safety Glasses With Side

 

 

 

 

Shields

 

 

 

3

Welding Helmet With Correct

 

 

 

 

Shade Of Filter (See ANSI

 

 

 

 

Z49.1)

sb3.1 1/94

4-2. Sequence Of Operation

Install &

Thread & Feed

Put On

Turn On

Turn On Robot

Run A

Connect

Welding Wire

Personal Safety

Shielding Gas

Control And Welding

Welding

Equipment

 

Equipment

 

Power Source

Program

 

 

 

 

 

 

SECTION 5 – MAINTENANCE AND TROUBLESHOOTING

5-1.

Routine Maintenance

 

 

 

 

 

 

 

Turn Off all power before maintaining.

 

 

 

 

3 Months

3 Months

 

6 Months

 

 

Replace

 

Tape Or

 

Blow Out

 

 

 

Replace

OR

See

Unreadable

 

Cracked

Or

Section

Labels

 

Weld

 

Vacuum

 

7

 

– –

Cable

 

Unit

 

 

Clean

 

 

 

During Heavy Service,

 

 

And

Replace

 

 

 

 

– –

 

Clean Monthly

 

 

Tighten

Cracked

 

 

 

 

 

 

 

 

Weld

Parts

 

 

 

 

3-2

Terminals

– –

Cord

 

Clean

 

 

 

 

 

 

 

 

 

 

 

Drive

 

 

 

 

 

 

Rolls

 

 

 

 

3-1

 

 

 

 

 

Gas Hose

Gun Cable

 

 

OM-1580 Page 8

 

 

 

 

 

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Contents OM-1580C ProcessesDescription From Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSpecifications SpecificationsOverall Dimensions And Mounting Hole Layout Installation Installing Wire Guides And Drive RollsThreading And Feeding Welding Wire Outlet Cable, Weld Cable, And Gas ConnectionsMaintenance and Troubleshooting OperationAligning Drive Rolls And Wire Guides Horizontal AlignmentVertical Alignment Brush Inspection And Replacement TroubleshootingElectrical Diagrams Circuit Diagram For A1D-4RVParts List For Drive Roll & Wire Guide Kits See Table Includes 29 3043 42 41 40 39 Main Assembly 044 Drive Roll & Wire Guide Kits 4 Drive Roll OM-1580 Page Page Service SupportOwner’s Record Miller Electric Mfg. Co