Makita BGA450, BGA402, BGA452 instruction manual

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uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

a)Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.

b)Never place your hand near the rotating accessory. Accessory may kickback over your hand.

c)Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.

d)Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.

e)Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control

Safety Warnings Specific for Grinding and Abrasive Cutting-Off Operations:

a)Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe.

b)The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect operator from broken wheel fragments and accidental contact with wheel.

c)Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.

d)Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.

e)Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

Additional Safety Warnings Specific for Abrasive Cutting-Off Operations:

a)Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.

b)Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.

c)When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding

d)Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully reenter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.

e)Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.

f)Use extra caution when making a “pocket cut” into existing walls or other blind areas. The

protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.

Safety Warnings Specific for Sanding Operations:

a)Do not use excessively oversized sanding

disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

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Contents Cordless Angle Grinder Specifications SymbolsFor European countries only EC Declaration of ConformityFor Model BGA452 Conforms to the following European Directives 2006/42/ECPage Cordless Grinder Safety Warnings Kickback and Related WarningsPage Important Safety Instructions For Battery Cartridge Functional Description Installing or removing battery cartridgeTips for maintaining maximum battery life Shaft lockInstalling side grip handle AssemblySwitch action Indication lamp with multi functionOperation Grinding and sanding operation100 mm Maintenance Optional AccessoriesReplacing carbon brushes Page Page Page Makita Corporation
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BGA452, BGA450, BGA402 specifications

The Makita BGA402, BGA450, and BGA452 are a trio of powerful cordless angle grinders designed for both professional tradespeople and DIY enthusiasts. These models offer a blend of performance and versatility that caters to a wide range of applications, including cutting, grinding, and polishing. Each model comes with a unique set of features and technologies that enhance user experience and efficiency.

The BGA402 is powered by a robust 18V lithium-ion battery, providing the endurance required for demanding tasks. It boasts a compact design, making it easy to maneuver in tight spaces. One of its standout features is the electronic brake that halts the rotation of the wheel within seconds of releasing the trigger, significantly improving safety. Additionally, its rubberized grip offers comfort during extended use, reducing fatigue. This model also features a spindle lock for easy wheel changes, saving valuable time on the job site.

The BGA450 takes it a step further with its increased power and performance. With a no-load speed of 10,000 RPM, it is ideal for heavy-duty applications. This model incorporates Makita's Anti-Restart Function, which prevents accidental start-up after a power interruption, providing added safety. The BGA450 also features a tool-less wheel guard adjustment, allowing users to quickly adapt the guard position based on their task. Its lightweight design contributes to user-friendly operation, ensuring that professionals can work efficiently without strain.

On the other hand, the BGA452 combines the best attributes of its predecessors while introducing enhanced runtime and efficiency. Equipped with a more efficient brushless motor, this model delivers longer use between charges, ideal for high-demand projects. The onboard LED indicator helps keep track of battery status, ensuring users can plan their work without unexpected interruptions. With a two-position side handle, the BGA452 offers versatility for left and right-handed users, maximizing comfort and control during operation.

In summary, Makita's BGA402, BGA450, and BGA452 angle grinders are engineered to provide superior performance, safety, and ease of use. Their innovative technologies, such as electronic brakes, anti-restart functions, and lightweight designs, position them as top choices in the cordless grinder market. Whether for professional use or personal projects, these models deliver the power and efficiency that users demand, making them valuable tools in any toolkit.