Ingersoll-Rand Official Operator's Manual for ARO Self Feed Drills and Par-A-Matic Drill

Page 1

ARO.

OPERATOR’S MANUAL

SECTION

M103

MANUAL

11

INCLUDING:OPERATION,INSTALLATION& MAINTENANCE

Released:

8/9O

 

PAR-A-MATIC®SELF-FEEDDRILLS

Revised:

11-20-98

 

Models 8255-A( )-( ) and 8355A( )-( )

Form:

1612-2

 

 

 

IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

OPERATING AND SAFETY PRECAUTIONS

lKeep hands and clothing away from rotating end of tool.

lWear suitable eye protection while operating tool.

lDisconnect air supply from tool before removing/installing bit or performing other maintenance procedures.

ROUTINE LUBRICATION REQUIREMENTS

Lack of or an excessive amount of lubrication will affect the perfor- mance and life of this tool. Use only recommended lubricants at below time intervals:

EVERY 8 HOURS OF TOOL OPERATION - Fill air line lubricator reservoir of recommended F.R.L. with spindle oil (29665).

EVERY 180 HOURS OF TOOL OPERATION - Inject NLGI #1 “EP”grease (33153), 1 to 2 strokes, thru grease filling in gear housing. NOTE: Spindle must be extended from outer sleeve suf- ficiently to expose grease fitting in gear housing. Gearing should contain approximately 1/8 oz. (3.5 g) of grease per set of gears.

AIR SUPPLY REQUIREMENTS

For maximum operating efficiency, the following air supply specifi- cations should be maintained to this air tool:

lAIR PRESSURE - 90 PSIG (6 bar) l AIR FILTRATION - 56 micron

. LUBRICATED AIR SUPPLY

l HOSE SIZE - 5/16” (8 mm) I.D.

An ARO® model C28221-810 air line FILTER/REGULATOR/LU- BRICATOR (F.R.L.) is recommended to maintain the above air supply specifications.

MOUNTING

The nose end of the outer sleeve (43) is provided with 2” - 16 L.H. threads (remove thread guard [49] for use) and a 2” x 1-1/8” long pilot diameter for fixture mounting. Foot and flange type mounting brackets are available for tool mounting.

RECOMMENDED LUBRICANTS

After disassembly is complete, all pans, except sealed or shielded bearings, should be washed with solvent. To relubricate parts, or for routine lubrication, use the following recommended lubricants:

Where Used

Air Motor 296651 qt. Spindle Oil

“0”Rings 8 Lip Seals 36480 4 oz. Stringy Lubricant

Gears and Bearings 33153 5lb. "EP"- NLGI#1Grease

SET-UP PROCEDURE

WARNING: Keep clear of rotating end of unit with hands and/or clothing. Keep fingers/hands from being pinched between hous- ing or valves and adjustment screws and/or trip bracket.

lLoosen two screws (31) and remove cover (1).

lAllow a minimum distance of 1/4" between the drill point of the unit and the workpiece (this is necessary for the air motor to start and reach free speed before the drill point touches the

workpiece).

0Determine the TOTAL STROKE LENGTH the drill must travel to perform the drilling operation - see illustration below.

0Loosen jam nut (8) and turn adjustment screw "A” so the dis-

tance between the end of the screw and the stud (28) equals the Total Stroke Length.

0lighten jam nut (8).

lLoosen jam nut (8) and turn adjustment screw ”B" (valve-it+ head models only) so the distance between the end of the screw and the button bleed valve (27) is slightly GREATER than the distance set for adjustment screw “A,.

lStart and let unit advance until the adjustment screw “A". makes contact with the stud (28).

lCarefully, and be aware that the unit is going to retract, turn the

adjustment screw “B"until it depresses the button bleed valve (27) enough to cause the unit to retract.

lTighten jam nut (8).

lSee “FEEDRATE CONTROL VALVES”, page 2.

For parts and service information, contact your local ARO distributor, or the Customer Service Dept. of the Ingersoll-Rand Dis- tribution Center, White House, TN at PH: (615) 672-0321, FAX: (615) 672-0801.

ARO Tool Products

Ingersoll-Rand Company

1725 U.S. No. 1 North P.O. Box 8000 l Southern Pines, NC 28388-8000

©1998 THE ARO CORPORATION l PRINTED IN U.S.A.

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Contents PAR-A-MATICSELF-FEEDDRILLS Refer to page 10 for plumbing and schematic diagrams Recommended Power AIR Inlet SystemFeed Rate Control Valves Manual OperationDISASSEMBLY/ASSEMBLY Instructions SET-UP Procedure with Optional Hydraulic Check M103Gearing Disassembly Gearing Assembly To Control BreakthroughMotor Assembly Motor DisassemblyAIR Piston Disassembly AIR Piston Assembly41 RED 98 34009-1 Gearing Assy Gearing ASS’Y Gearing ASS’YAssemble with Thread Adhesive Such AS Loctite 79 33853-1 Gearing ASS’Y 24 26 IO0 Partnumberfor Ordering ServiceQTY Part NO. Description QTY Part NO. Description Number Models with -EU Suffix are EC Compliant ModelsModel 8255A Basic Remote Control for Start Emergency Retract FunctionsAccessories Trouble Shooting8255-A-1 8255-A-2 8255-A3 8355A-1 8355-A-2 8355A-3 Dimensional Data

8355A, 8255-A specifications

Ingersoll-Rand is a renowned name in the field of industrial manufacturing, particularly known for its production of air compressors and related equipment. Among its notable offerings are the Ingersoll-Rand 8255-A and 8355A pneumatic compressors, which exemplify robust engineering and cutting-edge technology. These models are tailored for demanding applications, providing the reliability and performance that professionals in various industries require.

One of the standout features of the Ingersoll-Rand 8255-A and 8355A is their powerful performance capability. Both models are designed to deliver a high CFM (Cubic Feet per Minute) output, ensuring adequate airflow for even the most demanding tools and pneumatic devices. This makes them suitable for a range of applications, from automotive repair and manufacturing processes to construction and heavy-duty maintenance tasks.

The compressors are equipped with advanced rotary screw technology, known for its efficiency and silent operation. This technology enables the compressors to generate compressed air continuously, with less energy consumption than traditional piston compressors. The durability of the rotary screw design reduces wear and tear, leading to longer lifespans and lower maintenance costs.

Another significant feature is the inclusion of a sophisticated control system. This system allows users to monitor and adjust various parameters, such as pressure and temperature, enhancing operational efficiency. Additionally, the user-friendly interface simplifies the task of managing the compressor, ensuring that it can be operated with minimal training.

The 8255-A and 8355A models also prioritize safety and environmental considerations. They come with built-in safety features that prevent overloading and ensure stable operations, protecting both the equipment and the user. Furthermore, their environmentally friendly design aligns with contemporary sustainability goals, making them a responsible choice for modern enterprises.

In terms of mobility, both compressors are designed for ease of transport. They feature rugged frames and wheels, enabling them to be moved easily across job sites. This portability enhances their versatility, allowing for quick relocation as jobs change in scope and location.

In conclusion, the Ingersoll-Rand 8255-A and 8355A compressors stand out because of their powerful performance, innovative technologies, and essential safety features. They represent a blend of reliability and efficiency, making them invaluable assets in a variety of industrial and commercial applications.