Gear, Spindle, Leaf spring | Makita DS4010, DS4011, DS5000 manual

P 5/ 8

Repair

[3]DISASSEMBLY/ASSEMBLY

[3]-2. Gear, Spindle

(1)Assemble Gear section as illustrated in Figs. 10 and 11.

Fig. 10

1.Assemble Ball bearing 626LLB to Gear housing complete. Meanwhile, assemble Ball bearing 6202LLB to Spindle, then set them in place of Gear housing complete.

2.Fit Key 5 to Spindle’s groove. And assemble Ring 15 and Spur gear 47 to Spindle.

Secure their parts to Spindle with Retaining ring S-14.

3.Insert Gear complete 7-41 into Ball bearing 626LLB with Spur gear 47 engaged.

Do not forget to assemble Fiber washer 6 to the Gear complete 7-41.

Ball bearing		Spur gear 47
			Fiber washer 6
626LLB	Key 5	Ring 15

Gear complete 7-41

	Spindle	Retaining
	Spindle	ring S-14
		ring S-14
	Ball bearing	Key 5
	6202LLB	Key 5
	6202LLB

Fig. 9

4.Set Pin 3 in place to assemble Gasket and Gear housing cover complete precisely to Gear housing complete in the next step.

5.Align the holes of Gasket and those of Gear housing cover complete and insert Pin 3 through Gasket into Gear housing complete.

Pin 3
Gasket	Gear housing
	cover complete
Pin 3

Gear housing complete

(3) Take the disassembling step in reverse. Refer to Figs. 5 and 4.

Note: 1. Turn 1R340 counterclockwise for setting Bearing retainer 22-36 in place.

2.Preset the fastening torque of 1R223 to 68.6 - 78.4 N.m (700 - 800 Kgf.cm) and turn Drill chuck clockwise to Spindle using 1R223 with 1R224, 1R139, 1R298 and vise.

[3]-3. Leaf spring

ASSEMBLING

Two Leaf springs have to be set in place of Handle set (L) without dropping. See Fig. 10.

Fig. 10

Handle set (L)

Leaf spring

DS5000, DS4010, DS4011 specifications

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