Black & Decker XD1200, 90504019 instruction manual Charging the Power Pack

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CHARGING THE POWER PACK

THE BATTERIES IN YOUR POWER PACK ARE NOT FULLY CHARGED AT THE FACTORY. BEFORE ATTEMPTING TO CHARGE THEM, THOROUGHLY READ ALL OF THE SAFETY INSTRUCTIONS.

The charger is designed to use standard household 120 volt 60 Hz power.

1.Plug the charger into any standard 120 Volt 60 Hz electrical outlet.

2.Slide the charger onto the battery pack as shown in Figure 1 and let it charge initially for 9 hours. After the initial charge, under normal usage, your power pack should be fully charged in 3 to 6 hours.

3.Remove pack from the charger and place in product. NOTE: To remove the battery from the product, press down on the release button on the back of the battery (Figure 2) and pull out.

IMPORTANT CHARGING NOTES

1.After normal usage, your power pack should be fully charged in 3 to 6 hours. If the power pack is run-down completely, it may take up to 6 hours to become fully charged. Your power pack was sent from the factory in an uncharged condition. Before attempting to use it, it must be charged for at least 9 hours.

2.DO NOT charge the power pack in an air temperature below 40°F or above 105°F. This is important and will prevent serious damage to the power pack. Longest life and best performance can be obtained if power pack is charged when air temperature is about 75°F.

3.While charging, the charger may hum and become warm to touch. This is a normal condition and does not indicate a problem.

4.If the power pack does not charge properly—(1) Check current at receptacle by plugging in a lamp or other appliance. (2) Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights. (3) Move charger and power pack to a surrounding air temperature of 40°F to 105°F. (4) If the receptacle and temperature are OK, and you do not get proper charging, take or send the power pack and charger to your local Black & Decker service center. See Tools Electric in yellow pages.

5.The power pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE using product with its power pack in a depleted condition.

6.To prolong power pack life, avoid leaving the power pack on charge for extended periods of time (over 30 days without use). Although overcharging is not a safety concern, it can significantly reduce overall power pack life.

7.When the battery is inserted into the charger, the red “Charging Indicator” light will come on indicating that there is contact between the battery and charger. The light will stay on as long as the battery is in the charger and the charger is plugged into a working outlet. It WILL NOT flash, go out or change to a different color when the charging cycle is complete.

8.The power pack will reach optimum performance after being cycled 5 times during normal usage. There is no need to run the batteries down completely before recharging. Normal usage is the best method of discharging and recharging the batteries.

Operating Instructions

TRIGGER SWITCH & REVERSING BUTTON - FIGURE 3

The drill is turned ON and OFF by pulling and releasing the trigger switch shown in Figure 3. The farther the trigger is depressed, the higher the speed of the drill. A forward/reverse control button determines the direction of the tool and also serves as a lock off button. To select forward rotation, release the trigger switch and depress the forward/reverse control button. To select reverse, depress the forward/reverse control button the opposite direction. The center position of the control button locks the tool in the off position. When changing the position of the control button, be sure the trigger is released.

TORQUE CONTROL - FIGURE 4

To set the tool’s torque, rotate the adjustable torque collar as required. There are 23 clutch settings in all. These are indicated by screw icons depicted on the torque collar. For light duty work when using small screws, set the collar to the smallest screw icon. Each click in a clockwise direction means an increase in the torque produced. The highest position is the drill mode and is indicated by a drill bit icon. In this position the clutch will not operate.

PIVOTING THE DRILL HEAD - FIGURE 5

There are five positions in which the drill head can be pivoted. To pivot the drill head, push down on the release button shown in figure 5 and rotate the head. Release the button slightly prior to reaching the desired position. Continue moving the drill head until it locks into place. The drill head should always be secured into one of the five positions.

QUICK CONNECTTM BIT CHANGE SYSTEM (FOR HEX SHANK BITS) - FIGURE 6

To insert a screwdriver bit or other hex shank accessory into the QUICK CONNECTTM hex shaft, push the bit in until you hear it click into place. To remove the bit, hold the drill as shown in figure 6. Push in evenly on the spring loaded collar with two fingers and pull the bit straight out.

SCREW DRIVING

For driving fasteners, the reversing button should be pushed to the left. Use reverse (button pushed to the right) for removing fasteners. When moving from forward to reverse, or vice versa, always release the trigger switch first.

ON BOARD BIT STORAGE

A screwdriver bit storage slot is built-in to the area just above the battery.

DRILLING

Use sharp drill bits only.

Support and secure work properly, as instructed in the Safety Instructions.

Use appropriate and required safety equipment, as instructed in the Safety Instructions.

Secure and maintain work area, as instructed in the Safety Instructions.

Run the drill very slowly, using light pressure, until the hole is started enough to keep the drill bit from slipping out of it.

Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but not so much as to stall the motor or deflect the bit.

Hold the drill firmly with two hands to control its twisting action.

DO NOT CLICK THE TRIGGER OF A STALLED DRILL OFF AND ON IN AN ATTEMPT TO START IT. DAMAGE TO THE DRILL CAN RESULT.

Minimize stalling on breakthrough by reducing pressure and slowly drilling through the last part of the hole.

Keep the motor running while pulling the bit out of a drilled hole. This will help reduce jamming.

Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry. The lubricants that work best are sulphurized cutting oil or lard oil.

When using twist drill bits to drill holes in wood, it will be necessary to pull the bits out frequently to clear chips from the flutes.

Make sure switch turns drill on and off.

WARNING: It is important to support the work properly and to hold the drill firmly to prevent loss of control which could cause personal injury. If you have any questions on how to properly operate tool, call: 1-800-54-HOW-TO(544-6986).

DRILLING IN WOOD

Holes in wood can be made with the same twist drill bits used for metal or with spade bits. These bits should be sharp and should be pulled out frequently when drilling to clear chips from the flutes.

DRILLING IN METAL

Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry. The cutting lubricants that work best are sulfurized cutting oil or lard oil.

DRILLING IN MASONRY

Use carbide tipped masonry bits. Refer to Drilling section. Keep even force on the drill but not so much that you crack the brittle material. A smooth, even flow of dust indicates the proper drilling rate.

 

TROUBLESHOOTING

 

Problem

Possible Cause

Possible Solution

• Unit will not start.

• Battery not installed properly.

• Check battery

installation.

• Battery not charged.

• Check battery

 

 

 

charging requirements.

• Battery will not charge. • Battery not inserted into charger.

• Insert battery into charger

 

until red LED appears.

• Charger not plugged in.

• Plug charger into a working

 

outlet. Refer to “Important

 

Charging Notes” for more

 

details.

 

• Check current at receptacle

 

by plugging in a lamp or

 

other appliance.

 

• Check to see if receptacle is

 

connected to a light switch

 

which turns power off when

 

you turn out the lights.

• Surrounding air temperature

• Move charger and tool to a

too hot or too cold.

surrounding air temperature

 

of above 40 degree F(4,5°C)

 

or below 105 degree F

 

(+40,5°C).

For assistance with your product, visit our website www.blackanddecker.com for the loca- tion of the service center nearest you or call the BLACK & DECKER help line at

1-800-544-6986.

Maintenance

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

An occasional application of a household oil to the Quick ConnectTM hex shaft will help prevent rust.

IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (other than those listed in this manual) should be performed by authorized service centers or other qualified service organizations, always using identical replacement parts.

The RBRC™ Seal

The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the nickel-cadmium battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been

paid by Black & Decker. In some areas, it is illegal to place spent nickel-cadmium batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative.

RBRC in cooperation with Black & Decker and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickel- cadmium batteries. Help protect our environment and conserve natural resources by returning the spent nickel-cadmium battery to an authorized Black & Decker service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery, or call 1-800-8-BATTERY.

Accessories

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:

1-800-54-HOW-TO (544-6986).

WARNING: The use of any accessory not recommended for use with this tool could be hazardous.

The following accessories should be used only in the sizes specified below:

BITS, METAL DRILLING – Up to 3/8" (9.5mm); BITS, MASONRY DRILLING – Up to 3/8" (9.5mm); WOOD DRILLING – Up to 1/2" (12.7mm).

Service Information

All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call:

1-800-54-HOW TO. (544-6986)

Full Two-Year Home Use Warranty

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "Tools- Electric" in the yellow pages of the phone directory and available on our website www.blackanddecker.com.

This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.

Free Warning Label Replacement: If your warning labels become illegible or are missing, call 1-800-544-6986for a free replacement.

Imported by

See ‘Tools-Electric’

Black & Decker (U.S.) Inc.,

701

E. Joppa Rd.

– Yellow Pages –

Towson,

MD 21286 U.S.A.

for Service & Sales

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