BENDIX SD-05-4630 manual QUICK‑CONNECT Yoke, Initial Installation Preparation

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extended yoke adapter is also available as a separate service item. The extended adapter is 1/2 inch longer than the standard, and is primarily intended for use when the existing brake actuator push rod is too short.

A. With the brake chamber in the released position,

place a square (or an equivalent object) so that one

edge is parallel to the actuator push rod, while the

other edge bisects the brake camshaft. Measure

the distance from the push rod end to the vertical

edge of the square and compare it to the values in

PUSH ROD

15/16"

JAM NUT

MOUNTING

STUD

ADAPTER

YOKE

3/8" OUT

Figure 4.

BRAKE ACTUATOR

PUSH ROD

SQUARE

DISTANCE

"A"

MOUNTING

STUD

FIGURE 2 - EASY-ON YOKE ASSEMBLY

QUICK‑CONNECT YOKE

The adapter bushing in this case is threaded internally to match the push rod, but is designed to slide into the yoke. A retainer ring is used to secure the adapter bushing in the yoke. (Refer to Figure 3.)

 

 

"A" Std.

 

 

 

Slack Adjuster

 

Quick Connect or

 

 

"A" Extended

Arm Length

 

Easy-On Adapter

 

Easy-On Adapter

 

5"

115/16" -

31/32"

 

27/16" - 317/32"

 

51/2"

115/16" -

33/16"

 

27/16" - 311/16"

 

6"

13/16" -

33/16"

 

111/16" - 311/16"

 

PUSH ROD

1"

JAM NUT

MOUNTING

STUD

ADAPTER

BUSHING

RETAINING RING

YOKE

FLUSH

FIGURE 4 - MEASURING THE BRAKE ACTUATOR PUSH ROD

B. If the measurement is less than the minimum shown

in Figure 4, the brake actuator push rod must be

shortened. If the measurement is greater than

the maximum values, the brake actuator push rod

may require replacement. The extended adapter –

available as a separate service part (5/8"-18 pc. no.

297700 and 1/2"‑20 pc. no. 297701) – may avoid

the need to replace the brake actuator push rod.

The extended adapter is available for the easy‑on

yoke assembly only. Note: Installing any other

type of push rod extender is not recommended.

These devices may loosen over time and result in

an improperly adjusted brake.

FIGURE 3 - QUICK-CONNECT YOKE ASSEMBLY

INITIAL INSTALLATION PREPARATION

1.If necessary, carefully remove the manual or automatic slack adjuster currently installed, including the brake chamber yoke assembly.

2.Before mounting the Bendix® Versajustslack adjuster on the camshaft, check the brake chamber push rod length to determine whether shortening or replacement is required. To accomplish this:

3. Inspect the foundation brake, brake chamber, and

related components. Make certain the camshaft

bushings and seals are not excessively worn. Lubricate

the camshaft bushings. Check the brake chamber

bracket for cracks and excessive corrosion. The brake

actuator push rod should not be loose or bent, and the

return spring should be firm. Replace parts that are

suspect.

4. Wire brush the foundation brake camshaft to loosen

contamination and wipe clean. Depending on

3

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Contents Brake Application DescriptionOperation GeneralBrake Release Yoke DesignsEASY‑ON Yoke Refer to Figure QUICK‑CONNECT Yoke Initial Installation PreparationInstallation Preventive MaintenanceSlack Adjuster Arm Length Angle Service Inspection Actuator Stroke Table Standard StrokeLong Stroke Bendix Versajust Slack Adjuster Removal Brake Maintenance InspectionReassembly DisassemblyRetrofitting the Bendix Versajust Slack Adjuster Cleaning and InspectionProblem exists with Symptom Cause RemedySlack adjusters should Adjusted in an effort to