BENDIX SD-11-1357 manual Assembly, Master Cylinder

3/8 X 18 BOLT

3-1/8

6

4-5/8

FIGURE 3

ASSEMBLY

Rotochamber

1.Position the diaphragm on end in the inner diaphragm clamp (Fig. 1). The smaller diameter end of the diaphragm should be against the diaphragm clamp.

2.Place and install the diaphragm guide within the diaphragm and over the inner diaphragm clamp studs.

3.Install the push plate push rod assembly within the diaphragm guide and over the inner diaphragm clamp studs.

4.Install nuts on the inner diaphragm clamp studs and tighten securely (55-70 inch pounds)

5.Place the assembly consisting of the push rod, push plate, diaphragm guide, diaphragm, and inner clamp inside of the outer clamp.

6.Roll the free end of the diaphragm back and over the end of the outer diaphragm clamp.

7.Lubricate the inside wall of the body and the rolled surface of the diaphragm with BW652M Type 2.

8.Slide the above assembly into the body. The end of the diaphragm should fit snugly against the shoulder in the body. Position the outer diaphragm clamp studs through the holes at the end of the body, install nuts and tighten securely. Torque to 100-125 inch pounds.

9.Install spring guide, and install spring over push rod.

10.Install cover over push rod and into body. Attach cover to body with cap screws, tightening securely. Torque to 110-150 inch pounds.

FIGURE 4

FIGURE 5

ASSEMBLY

Master Cylinder

1.Wash the cap nut, adapter block, and cylinder castings with alcohol or mineral spirits and dry thoroughly.

2.Carefully clean the filter screen. (6)

Continued on Page 5.