Chromalox PD411-10 installation instructions General, Division Section TL Sales

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Chromalox®

Installation, Operation, Maintenance Instructions

and

RENEWAL PARTS IDENTIFICATION

SERVICE REFERENCE

DIVISION 4

 

SECTION TL

SALES

(Supersedes PD411-9)

PD411-10

REFERENCE

 

161-048529-001

DATE AUGUST, 2008

Incorporates PD410-8 and PD413-6. These manuals have been discontinued.

Type TLC, TLO, TLS, TLI, KTLC, KTLO, KTLS, KTLI, KBLC, KBLS, BLCK, & BLCS Series Industrial Over-The-Side Immersion Heaters

Type KTLC

Type TLC

Type KBLS

 

 

 

Shown above are Moisture Resistant Terminal Enclosures. Explosion Resistant Terminal Enclosure not shown.

Note: Consult factory for specific installation instructions for heaters with additional features not detailed in this installation guide.

Such additional features may include thermocouples supplied as a special order modification.

GENERAL

Safety Guidelines

The safety and performance of this heater is dependent on proper handling, installation, control and maintenance. As Chromalox can not anticipate all conditions under which this information and heater, or this heater in combination with other manufacturer’s products may be used, it is advised that you conduct your own tests to determine the safety and suitability of this heater in combination with other products in your application. Where the consequences of overheating or failure could result in personal injury or property damage, back-up controls and safety devices are essential.

The Safety Alert Symbol: is found throughout these installa- tion instructions to identify potential hazards that can result in person- al injury. The seriousness of the potential risk is identified by one of these three words:

– will result in serious injury or death.

WARNING – could result in serious injury or death.

– may result in minor or moderate injury.

Read and follow these instructions to minimize risks of electric shock or fire. Save these instructions for future reference.

Chromalox Type TLC, TLO,TLS,TLI, KTLC, KTLO, KTLS, KTLI, KBLC, KBLS, BLCK, & BLCS series industrial Over-The- Side immersion heaters are designed for a wide variety of heating applications.

1.Heater Construction Characteristics

A.High quality resistance wire held in place by compacted Magnesium Oxide Refractory or compacted proprietary cement enclosed in a wide variety of sheath materials.

B.Low to high watt densities.

C.Standard selection of sheath materials include copper, steel, INCOLOY® alloy and stainless steel. This broad selection of sheath materials will operate successfully in many corrosive solutions.

© 2010 Chromalox, Inc.

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Contents General PD411-10Division Section TL Sales TLC, TLO, TLS, TLI SpecificationsGeneral cont’d Dimensions Specifications cont’dKTLC, KTLI, KTLO, Ktls KBLC, KblsBLCK, Blcs InstallationType Blcs KilowatsWiring Installation cont’dWiring Diagrams TLC, TLO, TLS, TLI 120V 240V 480VWiring Diagrams BLCK, Blcs Wiring Diagrams KTLC, KTLO, KTLS, KtliWiring Diagram Blck BlcsKeep heating elements above sediment deposits Wiring Diagram OperationRenewal Parts MaintenanceThermostat Kit order by PCN Thermostat Knob

PD411-10 specifications

The Chromalox PD411-10 is a cutting-edge temperature control device designed specifically for industrial applications requiring precision and reliability. Renowned for its robust performance and advanced features, the PD411-10 is an indispensable tool for processes where temperature regulation is critical.

One of the main features of the Chromalox PD411-10 is its precise temperature control capabilities. Equipped with advanced algorithms and a high-performance microprocessor, it can maintain a temperature within tight tolerances, ensuring optimal operational efficiency. This precision is essential in industries such as food processing, pharmaceuticals, and chemical manufacturing, where temperature fluctuations can lead to product defects and safety issues.

The PD411-10 utilizes innovative sensing technologies that enhance its performance. It features dual sensing inputs, allowing it to accommodate various temperature sensors, such as thermocouples and RTDs. This versatility makes it ideal for diverse applications, as it can easily integrate into existing systems without significant modifications. Its ability to automatically recognize sensor types reduces setup time and minimizes the risk of errors.

Another key characteristic of the PD411-10 is its user-friendly interface. The device comes equipped with a large, backlit display that provides real-time temperature readings, making it easy for operators to monitor and adjust settings on the fly. The intuitive menu structure streamlines programming and troubleshooting, empowering users to achieve operational goals with minimal training.

Durability is another hallmark of the Chromalox PD411-10. Built with industrial-grade components, it is designed to withstand harsh environmental conditions often found in manufacturing facilities. Its rugged casing protects against dust, moisture, and extreme temperatures, ensuring long-lasting performance even in challenging settings.

The PD411-10 also incorporates advanced safety features, including over-temperature protection and alarms that alert operators to potential issues before they escalate. These safety measures not only help prevent equipment damage but also enhance overall operational safety.

In summary, the Chromalox PD411-10 exemplifies modern temperature control technology with its precision, versatility, user-friendly design, durability, and advanced safety features. It stands out as a reliable solution for industries demanding high standards in temperature management, ensuring that processes run smoothly and efficiently.
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