Chromalox V-2020, V-2030 Wiring, Renewal Parts Identification, Operation, Maintenance

Page 2

Width

Height

3/4

 

MOUNTING

Heater Mounting —

 

 

Dimensions (In.)

 

5-3/4

Model

Height

Width

Depth

V-2020

27

12-3/4

5-3/4

 

 

 

 

 

 

 

V-2030

27

12-3/4

5-3/4

 

V-2040

27

17-3/4

5-3/4

 

 

 

 

 

WIRING

WARNING: Hazard of Shock. Any installation involving electric heaters must be effectively grounded in accor- dance with the National Electrical Code to eliminate shock hazard.

Note: All wiring should be done in accordance with local codes and the

National Electrical Code by a qualified person as defined in the NEC.

1.Electrical wiring enters heater case through 7/8” opening in end of heater.

2.Grounding conductor, with green insulation, should be secured to grounding screw located on case.

RENEWAL PARTS IDENTIFICATION

 

 

 

1

2

3

4

 

 

 

Type V

 

Heating Element

Heater

Insulating

Insulating

Wire

Wiring

 

 

 

(Iron Sheath)

Cover

Bushing

Bushing

Sizes

Diagram

Model

Volts

Watts

 

(Prefix 152-)

(Prefix 032-)

(Prefix 032-)

(90˚C Min)

Fig No.

V-2020

240

2000

SE-2450 240V 500W (4)

108259-001

010978-001 (8)

010978-002 (8)

#16

1

V-2030

240

3000

SE-2475 240V 750W (4)

108259-001

010978-001 (8)

010978-002 (8)

#16

1

V-2030

480

3000

SE-2475 240V 750W (4)

108259-001

010978-001 (8)

010978-002 (8)

#16

2

 

 

 

 

 

 

 

 

 

V-2040

240

4500

SE-2475 240V 750W (6)

108259-002

010978-001 (12)

010978-002 (12)

#14

1

V-2040

480

4500

SE-2475 240V 750W (6)

108259-002

010978-001 (12)

010978-002 (12)

#16

2

 

 

 

 

 

 

 

 

 

4 or 6 Elements

L1

Line 240V

L2

L1

Line 480V

4 or 6 Elements

L2

Figure 1 — 240 Volt Heaters

Figure 2 — 480 Volt Heaters

OPERATION

WARNING: Hazard of fire or discoloration of temperature sensitive fabrics. Keep combustible materials and such fabrics at least 4” away from front of cover or above cover.

DANGER:Hazard of Fire. This heater is not intended for

use in hazardous atmospheres where flammable vapors, gases, liquids or other combustible atmospheres are pre- sent as defined in the National Electrical Code. Failure to comply can result in explosion or fire.

MAINTENANCE

1.WARNING: Hazard of Shock. Disconnect all power before attempting to service this heater.

2.Following long periods of idleness, heater should be vacuumed before start-up to remove accumulated combustible particles which will incinerate causing smoking and consequent wall discoloration.

3.If heater is located in areas of heavy traffic, furnish suitable heater guard (wall mounted pipe rail in front of case, for example) to pre- vent damage to heater.

Limited Warranty:

Please refer to the Chromalox limited warranty applicable to this product at http://www.chromalox.com/customer-service/policies/termsofsale.aspx.

2150 N. RULON WHITE BLVD., OGDEN, UT 84404

Phone: 1-800-368-2493

www.chromalox.com

Image 2
Contents General MountingRenewal Parts Identification WiringMaintenance Operation

V-2030, V-2020 specifications

Chromalox V-2030 and V-2020 are state-of-the-art temperature control systems designed to meet the diverse needs of various industries. These advanced controllers incorporate cutting-edge technologies and are engineered for precision, reliability, and ease of use. Their robust features make them ideal for applications that require meticulous temperature management, such as in food processing, pharmaceuticals, plastics, and chemical manufacturing.

One of the standout characteristics of the V-2030 and V-2020 is their intuitive user interface, equipped with a high-resolution graphical display. This allows operators to monitor and adjust settings with ease, enabling real-time visibility of system performance and temperature trends. Both models support multi-stage temperature control, which is critical for processes that require varying temperature profiles or precise ramp rates.

The V-2030 features advanced PID control algorithms that enhance temperature stability and response time, resulting in minimal overshoot and improved overall system efficiency. This model is especially suited for demanding applications that require stringent temperature tolerances. On the other hand, the V-2020 offers similar capabilities but is designed for slightly less complex systems, making it a cost-effective solution for businesses that still demand reliability and accuracy.

Powerful communication options are integrated into both models, supporting protocols such as Modbus, TCP/IP, and Ethernet, allowing seamless integration into existing automation systems. This connectivity facilitates remote monitoring and control, thereby optimizing operational efficiencies and reducing downtime.

Safety is also a prime consideration in the design of the V-2030 and V-2020. Both controllers come with built-in safety features including over-temperature protection, alarms, and real-time diagnostics, ensuring that operators are alerted to potential issues before they escalate.

In summary, Chromalox V-2030 and V-2020 temperature control systems exemplify advanced technology and user-centric design. Their robust features, including PID control, user-friendly interfaces, and extensive communication capabilities, make them indispensable tools for industries that require precise and reliable temperature management. Through their implementation, businesses can improve product quality, enhance operational efficiency, and ensure safety in temperature-critical processes.